beautypg.com

FloAire Indirect Fired Heater User Manual

Page 17

background image

17

Flame Safety

Flame Safety Control

The second system to understand is the Flame Safety

Control. The FSC is

there only to monitor the flame, NOT to control temperature. The FSC uses a
sensor mounted on the burner pilot assembly to sense for pilot establishment.
The FSC controls the opening of the redundant solenoid gas valves and the
operation of the spark igniter to initiate a pilot flame upon start up. When there
is a call for heat (determined by the Maxitrol system), the LED on the FSC is
energized indicating that the unit has power. Then, there is a Pilot Trial For
Ignition (PTFI). During PTFI, the FSC opens the pilot gas valves and allows gas
to pass through the pilot line. At the same moment, the spark igniter is started,
causing the electrode on the burner to ignite the gas. This results in a pilot flame. When the sensor
detects the flame it powers the main gas valve and the system begins to modulate the flame. This is the
normal operating mode. The FSC continues to monitor the flame for presence.

Operation Summary

With the blower already running and the airflow switch proven;

The outside air temperature falls below the setting of remote temperature selector

The Maxitrol amplifier sends a 24V signal out through the high temperature limit (automatic
switch located in furnace and set at 150°F), the bl ocked vent safety switch, and through the
centrifugal switch of the power vent

The FSC in energized by this 24V signal from the Maxitrol amplifier and the following occurs;

FSC indicates that it has power by turning on the LED

Begins Pilot Trial For Ignition

The pilot gas solenoid valve is opened, the electrode begins sparking, and the sensor
watches for flame initiation

When flame is established, the main valve opens and the unit begins modulating

The FSC monitors the flame while the Maxitrol system adjusts to the selected temperature

The Maxitrol system checks the discharge air temperature (or the room temperature for the Maxitrol
20/30) and regulates the gas going to the burner to satisfy the temperature setting. The Maxitrol
system will modulate the main burner gas from 100% down to 40% as needed. If the burner
remains on low fire for a short amount of time, the burner will be shut off and restarted as
necessary.