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FloAire Motor Replacement For Direct Drive Fans User Manual

Detail a, Detail b, Instructions

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1.

Make sure that the power is disconn ected from the fan.

2.

Remove fan hood by releasing the h ood retaining clips.

3.

Disconnect the motor wire harness by unsnapping the quick release
connection.

4.

Tilt the fan back on hinged base. This will allow access to the set screws
that hold the wheel onto the motor.

5.

The motor shaft has been designed with two flat areas. This allows the set
screws to secure the motor, and also prevent the motor shaft from getting
stuck during removal from the fan. See detail

AA.

6.

The nu ts that hold the set screws in place must be loosened first in order to
loosen the set screws.

7.

Loosen set screws.

8.

Return the fan to its vertical position. (Non-Hinged)

9.

Remove the nuts that secure the motor to th e vibration isolators. See detail
BB. (3/8 OD Nut, 10-32 Thread).

10.

Remove the motor.

11.

Mount the new motor. Secure the motor to vibration isolators with 10-32
lock nuts. Lock nuts must be serrated or have star washer. *DO NOT USE
NYLON LOCK NUTS*

12.

When inserting the new motor the bottom face of the hub should be flush
with th e end of the shaft. Make sure that the set screws are over th e flats on
the motor shaft and lock tight is used before tightening th e set screws.
Torque set screws to 156 in-lbs. Remember to tighten the nuts as this will
stop the set screws from backing ou t.

13.

Make sure that the wheel spins freely and is centered over the inlet.

14.

Reconn ect the motor wire harness by snapping the quick release
connections together.

15.

Fan hood should be put on the unit, make sure the hood retaining clips are
snapped shut.

16.

Reconn ect the power and test run unit.

Detail A

Base
Bottom View.

AA

Lug.

Mounting

SCALE 1 : 2

DETAIL BB

Motor.

Nut With Tooth Washer
10-32 (3/8 OD x 1/8 HT)
Part # 90675A195.

S11 Isolator - DU/DR25,30 & 33.
S11D70 Isolator - DU/DR50,75 & 85.
DO NOT USE ISOLATORS WITH WALL
MOUNT FAN APPLICATIONS.

Square Head
Set Screws &
Lock Nuts.

DETAIL AA

Direct Drive
Motor Shaft
With Double
Flat.

Detail B

BB

Instructions:

Motor Replacement For Direct Drive Fans (Motors With Lugs)

Rev. 1 09/21/2010

1.

Make sure that the power is disconn ected from the fan.

2.

Remove fan hood by releasing the h ood retaining clips.

3.

Disconnect the motor wire harness by unsnapping the quick release
connection.

4.

Tilt the fan back on hinged base. This will allow access to the set screws
that hold the wheel onto the motor.

5.

The motor shaft has been designed with two flat areas. This allows the set
screws to secure the motor, and also prevent the motor shaft from getting
stuck during removal from the fan. See detail

AA.

6.

The nu ts that hold the set screws in place must be loosened first in order to
loosen the set screws.

7.

Loosen set screws.

8.

Return the fan to its vertical position. (Non-Hinged)

9.

Remove the nuts that secure the motor to th e vibration isolators. See detail
BB. (3/8 OD Nut, 10-32 Thread).

10.

Remove the motor.

11.

Mount the new motor. Secure the motor to vibration isolators with 10-32
lock nuts. Lock nuts must be serrated or have star washer. *DO NOT USE
NYLON LOCK NUTS*

12.

When inserting the new motor the bottom face of the hub should be flush
with th e end of the shaft. Make sure that the set screws are over th e flats on
the motor shaft and lock tight is used before tightening th e set screws.
Torque set screws to 156 in-lbs. Remember to tighten the nuts as this will
stop the set screws from backing ou t.

13.

Make sure that the wheel spins freely and is centered over the inlet.

14.

Reconn ect the motor wire harness by snapping the quick release
connections together.

15.

Fan hood should be put on the unit, make sure the hood retaining clips are
snapped shut.

16.

Reconn ect the power and test run unit.