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Carrier 58MTB User Manual

Carrier Kiln

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58MTB

Deluxe 4---Way

Multipoise Fixed---Capacity

Condensing Gas Furnace

Service and Maintenance Instructions

For Sizes 060-- 120, Series 100

NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS

2

. . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

2

. . .

CARE AND MAINTENANCE

3

. . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning and/or Replacing Air Filter

3

. . . . . . . . . . . . . . . . . . . .

Blower Motor and Wheel Maintenance

4

. . . . . . . . . . . . . . . . . .

Cleaning Burners

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning Heat Exchangers

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Primary Heat Exchangers

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Secondary Heat Exchangers

8

. . . . . . . . . . . . . . . . . . . . . . . . . .

Flushing Collector Box and Drainage System

8

. . . . . . . . . . . . .

Servicing Hot Surface Igniter

10

. . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Controls and Wiring

11

. . . . . . . . . . . . . . . . . . . . . . . .

Checking Heat Tape Operation (If Applicable)

11

. . . . . . . . . . .

Winterizing

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WIRING DIAGRAM

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status Codes

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Tests

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ama

REGISTERED

ISO 9001:2000

CERTIFIED

ELECTRICAL SHOCK, FIRE, OR EXPLOSION

HAZARD
Failure to follow safety warnings exactly could result in

dangerous operation, personal injury, death, or property

damage.
-- Before servicing, disconnect all electrical power to furnace.

--When servicing controls, label all wires prior to

disconnecting. Reconnect wires correctly.

-- Verify proper operation after servicing.

!

WARNING

ELECTRICAL SHOCK, FIRE, OR EXPLOSION

HAZARD
Failure to follow this warning could result in possible

damage to this equipment, personal injury, or death.
The ability to properly perform maintenance on this

equipment requires certain expertise, mechanical skills,

tools, and equipment. If you do not possess these, do not

attempt to perform any maintenance on this equipment

other than those procedures recommended in the User’s

Manual.

!

WARNING

FIRE OR EXPLOSION HAZARD
Failure to follow this warning could property damage,

personal injury, or death.
Never store anything on, near, or in contact with the furnace,

such as:

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners, or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning

compounds, plastic or plastic containers, gasoline, kerosene,

cigarette lighter fluid, dry cleaning fluids, or other volatile

fluids.

3. Paint thinners and other painting compounds, paper bags,

or other paper products.

!

WARNING