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03 power source problems – Tweco 185TSW DC CC User Manual

Page 47

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47

10.03 Power Source Problems

Description

Possible Cause

Remedy

1 The welding arc

cannot be
established.

A

B

The Primary supply voltage
has not been switched ON.

The Welding Power Source
switch is switched OFF.

A

B

Switch ON the Primary
supply voltage.

Switch ON the Welding
Power Source.

C Loose connections internally. C Have an Accredited

Thermal Arc Service Agent
repair the connection

2 Maximum output

welding current can
not be achieved
with nominal
Mains supply
voltage.

Defective control circuit.

Have an Accredited
Thermal Arc Service Agent
repair the connection

3 Welding current

reduces when
welding.

A

B

C

D

E

Loose welding cable
connections.
Incorrect welding cable size.

Improper input connections.

Poor electrode condition.

Wrong welding polarity.

A

B

C

D

E

Tighten all welding cable
connections.

Use proper size and type of
cable.

Refer to Section 2.05
Electrical Input
Requirements.

Replace electrode.

Verify output torch
connections.

4 No gas flow when

the torch trigger
switch is
depressed.

A

B

Gas hose is cut.
Gas passage contains
impurities.

A
B

Replace gas hose.
Disconnect gas hose from
the rear of Power Source
then raise gas pressure and
blow out impurities.

C Gas regulator turned off.

C Turn gas regulator on.

D Torch trigger switch lead is

disconnected or switch/cable
is faulty.

D Reconnect lead or repair

faulty switch/cable.

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