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TABLE OF CONTENTS
SECTION 4:OPERATION .................................................................................... 4-1
4.01
Front Panel ..................................................................................................... 4-1
4.02
Welding Current Control Explanation .............................................................. 4-2
4.03
STICK (MMA) Electrode Polarity ..................................................................... 4-2
4.04
Effects of Stick Welding Various Materials ...................................................... 4-3
4.05
GTAW Electrode Polarity ................................................................................. 4-4
4.06
Guide for Selecting Filler Wire ........................................................................ 4-4
4.07
Tungsten Electrode Current Ranges ................................................................ 4-4
4.08
Shielding Gas Selection .................................................................................. 4-4
4.09
Tungsten Electrode Types ............................................................................... 4-4
4.10
TIG Welding Parameters for Steel ................................................................... 4-5
4.11
Arc Welding Practice ....................................................................................... 4-5
4.12
Welding Position ............................................................................................. 4-6
4.13
Joint Preparations ........................................................................................... 4-7
4.14
Arc Welding Technique ................................................................................... 4-8
4.15
The Welder ...................................................................................................... 4-8
4.16
Striking the Arc ............................................................................................... 4-8
4.17
Arc Length ...................................................................................................... 4-8
4.18
Rate of Travel .................................................................................................. 4-8
4.19
Making Welded Joints ..................................................................................... 4-9
4.20 Distortion ...................................................................................................... 4-114.21
The Cause of Distortion ................................................................................ 4-11
4.22
Overcoming Distortion Effects ...................................................................... 4-12
SECTION 5:SERVICE ....................................................................................... 5-1
5.01
Maintenance and Inspection ........................................................................... 5-1
5.02
STICK (MMA) Welding Problems ................................................................... 5-2
5.03
TIG Welding Problems ................................................................................... 5-3
5.04
Power Source Problems ................................................................................ 5-4
APPENDIX 1: OPTIONS AND ACCESSORIES ............................................................ A-1
APPENDIX 2: REPLACEMENT PARTS .................................................................... A-2
APPENDIX 3: SYSTEM SCHEMATIC ..................................................................... A-4
LIMITED WARRANTY & WARRANTY SCHEDULE