Appendix 5: system schematic, 208/460v units, Cutmaster 152, L2 l1 gnd l3 – Tweco 152 CutMaster User Manual
Page 78
CUTMASTER 152
APPENDIX
Manual 0-4987
A-6
APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
+5VDC
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
24VAC
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
1
1
16052 Swingley Ridge Road
Suite 300
St Louis, MO 63017 USA
CUTMASTER 102/152/A80/A120 230/460V
09:02:19
VICTOR TECHNOLOGIES
VICTOR TECHNOLOGIES
VICTOR TECHNOLOGIES
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
Friday, December 11, 2009
1
1
16052 Swingley Ridge Road
Suite 300
St Louis, MO 63017 USA
CUTMASTER 102/152/A80/A120 230/460V
09:02:19
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
1
1
16052 Swingley Ridge Road
Suite 300
St Louis, MO 63017 USA
CUTMASTER 102/152/A80/A120 230/460V
09:02:19
D
_
OVER PRESSURE
INTERNAL ERROR
SHORTED TORCH
CONSUMABLES MISSING
START ERROR
PARTS IN PLACE
INPUT POWER
UNDER PRESSURE
ERROR IND FAULT
PCB3
INRUSH
RESISTORS
LATCH
SET
RUN
RAR
MAX
90
85
80
75
70
65
MIN
TP1
TP2
TP3
TP4
TP5
TP6
TP7
LOGIC PCB
GND
+12 VDC
+5 VDC
3.3 VDC
0.v - 5.0 VDC / 0-100PSI
1.8 VDC
CURRENT DEMAND
TEST POINTS
TEMP
CIRCUIT
3.3VDC
TXD
RXD
Q2
D
SERIAL PORT
80
81
82
83
E64
E35
78
79
-
+
* CM102 & A80
C7 & C10 not installed
ATC CONNECTOR
GND1
GND2
+12V1
48V1
I_DMD_1
TIP_SEN
COMMON
COMMON
+12 VDC SUPPLY
+48 VDC SUPPLY
CURRENT DEMAND
TIP DRAG SENSE
TEST POINTS
A120 ONLY
J2
_
J1
/460
/230
CNC PINOUT
1
3
4
7
8
11
12
14
OK-TO-MOVE
/PIP
PCB1
+
+
+
+
Q1
/START
/SOLENOID
24VAC RETURN
24VAC SUPPLY
MAIN PCB ASSY
/OVERTEMP
TEMP
CIRCUIT
PRESSURE
TRANSDUCER
AIR
INLET
FILTER
REGULATOR
SOLENOID
VALVE
ATC
GAS CONTROL
0-100PSI / 0-4.5VDC
/INRUSH
/OVERTEMP
D3
D1
(5A @ 250VAC / 30VDC)
C
D
B
A
1TORCH
_
AUTOMATION
TORCH SOLENOID
Q2
_
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
34
35
36
37
38
39
-V_OUT_SIGNAL
/TIP_VOLTS
/TIP_SENSE
/460V_IN
/230V_IN
CUR_SET
/RAR (RAPID AUTO RESTART)
/INRUSH
/W1_ON
SHDN
/TORCH_SOLENOID
/SOLENOID_ON
/OK_TO_MOVE
/FAN_ON
/LATCH_ACTIVE
/TORCH_SWITCH
/PIP
AC_ON
CSR
/TORCH_SOLENOID_DETECT
/OVERTEMP
V_IN
+12VDC
+12VDC
COMMON
COMMON
MAIN_PCB_ID
460_IN
+3.3VDC
TXD
RXD
COMMON
D
M-L
M-L
M-L
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
M-L
M-L
L-M
M-L
40 PIN RIBBON CABLE SIGNALS
B
A
PCB5
40/50 AMP PCB
PCB2
Q1
FAN
/FAN
FAN
D2
D1
C
D
INPUT CAPACITOR PCB
JANUARY 31, 2008
1 /OVERTEMP
2 /FAN_ON
3 /CSR
4 CUR_SET
5 MAIN_PCB_ID
6 COMMON
SYNC
}
OK-TO-MOVE
OK TO MOVE
}
}
PCB4
AUTOMATION
INTERFACE PCB
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
(+)
}
To configure DIVIDED ARC VOLTS signal output
No jumper installed for ARC VOLTS / 16.67
Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 2 & 3 for ARC VOLTS / 50
K1
To -V OUT 1
on PCB1
}
/START / STOP
*
*
}
DIVIDED ARC VOLTS
/START / STOP
(+)
(-)
(W/ 100K IN SERIES (2))
(-)
*
ARC VOLTS
SYNC
FAN
INPUT VOLTAGE SELECTOR
(Closed for 230VAC input)
460_IN
9
8
7A
*
PRIMARY POWER
CONNECTIONS:
FOR 3 PH:
REMOVE BUSS BARS/JUMPERS
BETWEEN L1 TO L4 & L2 TO L3
CONNECT PRIMARY INPUT CABLE
TO L1,L2,L3 & GND
FOR 1PH:
INSTALL BUSS BARS/JUMPERS
BETWEEN L1 TO L4 & L2 TO L3
CONNECT PRIMARY INPUT CABLE
TO BUSS BARS (L1/L4) & (L2/L3)
*
L1
L2
L4
L3
T2
T1
T4
T3
24VAC RET
5
AC INPUT
PRIMARY
6
7
BUSS BARS/JUMPERS
L2
L1
GND
L3
/FAN
AA
INTRO ECO-B935
MNC 05/21/08
BIAS
SUPPLY
+12VDC
BIAS
SUPPLY
FERRITE
FILTER
FERRITE
FILTER
MNC
AB
MNC
AC
MNC
AD
RWH 03/31/09
ECO B1192
8
0
/
1
1
/
9
0
6
1
1
1
B
O
C
E
11/01/08
ECO B1357
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
MTH7
MTH7
J2
J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
AC2
AC2
AC
AC
J9
J9
NTC
NTC
-V OUT 1
-V OUT 1
J2
J2
1
2
AC3
AC3
WORK1
WORK1
TP3
TP3
MTH4
MTH4
SOL 1
SOL 1
CHOKE1
CHOKE1
+ C3,C4,C7,C8*
+ C3,C4,C7,C8*
MOT3
MOT3
+
-
SW2
SW2
90
90
J14
J14
SEC1
SEC1
MTH6
MTH6
J1
J1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
PMTH2
PMTH2
TS1
TS1
SEC1
SEC1
80A_AC3
80A_AC3
PRI 3
PRI 3
J10
J10
1
2
3
4
5
6
7
8
J13
J13
1 2 3 4 5 6
80A_AC2
80A_AC2
Q5
PILOT IGBT
Q5
PILOT IGBT
PRI 2
PRI 2
J1
J1
1
2
3
J3
J3
3
2
1
K1
K1
NTC
NTC
ERROR
ERROR
K5
K5
L2
L2
PRI 2
PRI 2
AC1
AC1
J4
J4
1
2
3
4
5
MTH8
MTH8
+
C16-17
+
C16-17
85
85
K1
K1
70
70
PRI 4
PRI 4
TIP1
TIP1
K6
K6
SW1
SW1
1
3
2
4
MTH2
MTH2
T1
T1
J7
J7
1
2
1 2 3
D78 CSR
D78 CSR
MIN
MIN
W1
W1
J4
J4
1 2 3 4 5 6 7 8 9 10
ELECTRODE1
ELECTRODE1
PMTH3
PMTH3
TORCH SWITCH
TORCH SWITCH
PRI 1
PRI 1
PMTH1
PMTH1
MOT1
MOT1
+
-
40A_AC2
40A_AC2
P2
P2
1
2
3
4
5
6
7
8
AC2
AC2
J1
J1
1
2
SEC2
SEC2
PMTH1
PMTH1
K3,K4
K3,K4
W1
W1
AC1
AC1
SEC2
SEC2
MOT2
MOT2
+
-
K2
K2
+
C12-13
+
C12-13
J5
J5
1
2
3
Current Control
Current Control
MAX
MAX
CHOKE1
CHOKE1
DC
DC
PRI 1
PRI 1
TP4
TP4
J12
J12
1
2
3
J1
J1
1
2
3
4
5
6
7
8
PRI 3
PRI 3
TP2
TP2
PRI 4
PRI 4
AC3
AC3
PMTH4
PMTH4
65
65
GAS
GAS
J1
J1
1
2
3
4
5
80A_AC1
80A_AC1
J6
J6
1
2
J11
J11
1 2
T2
T2
PRI 1
PRI 1
+OUT_1
+OUT_1
K4
K4
P10
P10
1
2
3
4
5
6
7
8
TP5
TP5
K1,K2
K1,K2
J3
J3
1
2
OVERTEMP
OVERTEMP
L1
L1
P1
P1
1 2 3
40A_AC3
40A_AC3
80
80
MTH1
MTH1
PMTH4
PMTH4
D1
D1
TP8
TP8
+
C5,C6,C9,C10*
+
C5,C6,C9,C10*
TP1
TP1
K5,K6
K5,K6
PIP SWITCH
PIP SWITCH
75
75
PRI 2
PRI 2
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
K3
K3
P10
P10
1
2
3
4
5
6
7
8
J2
J2
1
2
PMTH2
PMTH2
WORK
WORK
J9
J9
1
2
3
4
5
6
7
E1
E1
PMTH3
PMTH3
J3
J3
1 2
D59 PCR
D59 PCR
40A_AC1
40A_AC1
K1
K1
A-09132_AC
A-09132_AC
AD
ECO B1611
RWH 12/11/09