Tweco 200 Ultra-Cut User Manual

200 ultra-cut, Operating manual, Plasma cutting system

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: SPECIFICATIONS
2.01 General Description Of The System
2.02 Plasma Power Supply
2.03 Remote Arc Starter
2.04 Gas Control Module
2.05 Precision Plasma Cutting Torch
2.06 Specifications & Electrical Requirements
2.07 System Component Layout
2.08 Power Supply Dimensions
2.09 Power Supply Rear Panel Features
2.10 Gas Requirements
2.11 Gas Applications
2.12 XTTM-300 Torch Specifications
SECTION 3: INSTALLATION
3.01 Installation Requirements
3.02 System Layout
3.03 Cables & Leads Identification
3.04 Lift the Power Supply
3.05 Remove the Connections Cover
3.06 Ground Connections
3.07 Connect Work Cable and Pilot and Negative Leads
3.08 Connect Coolant Leads
3.09 Connect Control Cables for CNC, Remote Arc Starter, and GCM
3.10 Connect Fiber Optic Cable
3.11 Set Switches on the Command - Control Module (Type 2 Module)
3.12 Height Control Connections
3.13 Gas Control Module Installation
3.14 Fiber Optic Cable Installation
3.15 Gas Control Module: Control, Input, and Output Connections
3.16 Install Remote Arc Starter
3.17 Original & XTL Torch Valve Installation
3.18 Connecting Torch
3.19 Install Consumable Torch Parts
3.20 Complete the Installation
SECTION 4: OPERATION
4.01 Power Supply Control Panel
4.02 Start-Up Sequence
4.03 Gas Control Module Operation
4.04 First Time Operation Matching Gas Control to Lead Length
4.05 Sequence Of Operation
4.06 Gas Selection
4.07 Power Supply Status Codes
4.08 Remote Arc Starter: Service Chart
4.09 Remote Arc Starter: Spark Gap Adjustment
SECTION 5: MAINTENANCE
5.01 Periodic Checks
5.02 External Coolant Filter Cleaning Procedure
5.03 Internal Coolant Filter Cleaning Procedure
5.04 Coolant Replacement Procedure
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
6.01 Main Component / System Replacement
6.02 System Layout
6.03 Leads and Cables
6.04 Recommended Gas Supply Hose
6.05 Power Supply External Replacement Parts
6.06 Power Supply Replacement Parts - Right Side
6.07 Power Supply Replacement Parts - Right Side
6.08 Power Supply Replacement Parts - Right Side
6.09 Power Supply Replacement Parts - Front Panel
6.10 Power Supply Replacement Parts - Front Panel
6.11 Power Supply Replacement Parts - Right Side
6.12 Power Supply Replacement Parts - Rear Panel
6.13 Power Supply Replacement Parts - Right Side
6.14 Power Supply Replacement Parts
6.15 Power Supply Replacement Parts - Right Side
6.16 Power Supply Replacement Parts
6.17 Power Supply Replacement Parts - Right Side
6.18 Gas Control Module (GCM-2010) Replacement Parts
6.19 Gas Control Module (GCM-2010) Replacement Parts
6.20 Remote Arc Starter (RAS-1000) Replacement Parts
6.21 Remote Arc Starter (RAS-1000) Replacement Parts
6.22 Command & Control Module - Replacement Parts
6.23 XTL Torch Valve Assembly External Replacement Parts
6.24 XTL Torch Valve Assembly Internal Replacement Parts
SECTION 7: TORCH MAINTENANCE
7.01 Consumable Removal
7.02 O-Ring Lubrication
7.03 Parts Wear
7.04 Torch Consumables Installation
7.05 Coolant Leak Trouble-Shooting
APPENDIX 1: Remote Arc Starter Schematic
APPENDIX 2: Gas Control and Torch Valve Schematic
APPENDIX 3: Gas Control Module
APPENDIX 4: Gas Control Module PCB Layout
APPENDIX 5: Gas Control Display Interface PCB Layout
APPENDIX 6: CCM CPU PCB Layout
APPENDIX 7: CCM Input / Output PCB Layout
APPENDIX 8: CNC - Control Module PCB Connections
CNC functions.
CNC Input / Output Descriptions
Simplified CNC Circuit.
CNC Connections.
APPENDIX 9: Schematic: 230/460V Unit w/ Chopper Pilot w/ Diode
APPENDIX 9: Schematic: 230/460V Unit w/ Chopper Pilot w/ Diode Continued
APPENDIX 10: Schematic: CCC 400V Unit w/ Chopper Pilot
APPENDIX 10: Schematic: CCC 400V Unit w/ Chopper Pilot Continued
APPENDIX 11: Schematic: CE 400V Unit w/ Chopper Pilot
APPENDIX 11: Schematic: CE 400V Unit w/ Chopper Pilot Continued
APPENDIX 12: Schematic: CSA 600V Unit w/ Chopper Pilot
APPENDIX 12: Schematic: CSA 600V Unit w/ Chopper Pilot Continued
APPENDIX 13: PUBLICATION HISTORY