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Installing pinion gear – E-flite Six-Series Brushless 2700Kv Motor (28mm) User Manual

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Examples of Airplane Setups:
Please see our web site for the most up-to-date information and airplane setup examples.

NOTE: Actual performance may vary depending on battery, propeller, and flight conditions.

E-flite Brio 10 ARF (EFL2275)

Weight w/Battery: 31.5 oz (895g)
Prop: 12 x 6E (APC12060E)
Gearbox: 400 Gearbox w/56T 0.5M Spur Gear (EFLM236) and 19T 0.5 Module 3.2mm ID Pinion Gear
(EFLM1957),
Battery: 2100mAh 3-Cell 11.1V LIPO (THP21003SPL)
ESC: 40A Brushless (EFLA312B)

Comments – Extreme power and performance with good flight time. Expect unlimited vertical performance and
power for aerobatic flying.

Speed 400-class Hotliner
Note: This is a direct drive set.

Weight w/Battery: 18 oz (510g)
Prop: 5 x 5 Speed 400 (APC05050)
Battery: 2100mAh 3-Cell 11.1V LIPO (THP21003SPL)
ESC: 25A Brushless (CSEPHX25)

Comments – Extreme power and speed.

Accessories:
See our web site at www.E-fliteRC.com or www.horizonhobby.com for our complete line of brushless motors.
We have posted a specification comparison sheet on our web site so you can compare the different motors we
offer.

EFLA110

Power Meter (measures power output in amps, volts, watts, and capacity)

EFLA312B

40-Amp Brushless ESC (V2)

EFLM1916

Firewall Stick Mount

EFLA241

Gold Bullet Connector Set, 3.5mm (3)

EFLM236

400 Gearbox, w/56T 0.5M Spur Gear

EFLM1956

Pinion Gear, 18T 0.5 Module 3.2mm ID

EFLM1957

Pinion Gear, 19T 0.5 Module 3.2mm ID

EFLA212

Gear Puller: 1mm-5mm Shaft

EFLM1923

Prop Adapter w/ Collet, 1/8 in

EFLM2001

Rotor Assembly w/Shaft: Six Series


Installation of Pinion Gear & Gearbox:
It will be necessary for you to install the pinion on the shaft if you are using a gearbox.

When installing motors into the E-flite gearbox, it is very important that your gear mesh is correct and the gear’s
mesh is smooth with no binding. The E-flite gearbox features adjustable slotted mounting holes so that you can
ensure your gear mesh is correct. Remember, if your mesh is too loose or too tight, it may strip the gears.
One suggestion may be to insert the polybag included with the motor or a small piece of paper in between the
pinion and spur gear as you are installing them. Tighten and secure the screws to the gearbox. Always make
sure the screws are long enough so they have properly seated into the motor. You can easily pull the polybag
or paper out by rotating the shaft until it comes out. Be certain to check the mesh at multiple points on the spur
gear before finalizing the motor mounting position in the gearbox. To extend the life of your gearbox, we also
recommend using a small amount of grease, such as lithium grease, on the spur gear.

Once a pinion is installed on the shaft, it will be necessary to remove the pinion from the motor shaft if you want
to use the motor with a gearbox that uses a different module of spur gear. If not, the gears may bind and the
motor will not operate properly. We recommend using a gear puller for this step (EFLA212) for the safest
removal of the pinion gear. Never reuse a pinion gear that has been removed from a shaft.

Installing Pinion Gear
1. Align pinion on end of shaft and press fit using a vise for proper installation.
2. Support the aft bearing and shaft using a small hardwood block to prevent both from separating from the
case.
3. Be careful you do not crimp the motor wires in the process and make sure they are safely out of the way.