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Charging batteries, Output circuit breakers – Rockwell Automation 1606-XLE240F-3 Power Supply Reference Manual User Manual

Page 18

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All parameters are specified at 24V, 2.5A, 230Vac input, 25ªC ambient and after a 5 minutes run-in time unless noted otherwise.

18

Rockwell Automation Publication 1606-RM031A-EN-P — April 2014

Bulletin 1606 Switched Mode Power Supplies

22.3. Charging Batteries

The power supply can be used to charge lead-acid or maintenance free batteries. (4x 12V batteries in series)

Instructions for charging batteries:

a)

Set jumper on the front of the unit into “Parallel Use”

b)

Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge
voltage.

End-of-charge voltage

55.6V

55V

54.3V

53.6V

Battery temperature

10°C

20°C

30°C

40°C

c)

Use a 10A circuit breaker (or blocking diode) between the power supply and the battery.

d)

Ensure that the output current of the power supply is below the allowed charging current of the battery.

e)

Use only matched batteries when putting 12V types in series.

f)

The return current to the power supply (battery discharge current) is typ. 4.4mA when the power supply is
switched off (except in case a blocking diode is utilized).

22.4. Output Circuit Breakers

Standard miniature circuit breakers (MCBs or UL1077 circuit breakers) are without a doubt one of the most efficient
and economical ways to open circuits on faulty branches. Most of these breakers may also be used on 48V branches.

MCBs are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to
the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.

To avoid voltage dips and under-voltage situations in adjacent 48V branches which are supplied by the same source, a
fast (magnetic) tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to
the ride-through time of PLCs. This requires power supplies with high current reserves and large output capacitors.
Furthermore, the impedance of the faulty branch must be sufficiently small in order for the current to actually flow.
The best current reserve in the power supply does not help if Ohm’s law does not permit current flow. The following
table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross
section and wire length.

Fig. 22-3 Test circuit

Maximal wire length for a magnetic (fast) tripping

*)

:

0.75mm² 1.0mm² 1.5mm² 2.5mm²

C-2A 52m 70m

94m

148m

C-3A 33m 42m

64m

97m

C-4A 19m 23m

33m

48m

C-6A 8m 9m

13m

22m

C-8A - - - -

C-10A -

- - -

B-6A 18m 22m

33m

46m

MCB

Power

Supply

AC

DC

+

-

Load

+

-

B-10A 4m 5m 10m 13m

Wire length

S1...... Fault Simulation Switch

S1

*) Remember to take into account twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire).