Vicor Mini MegaPAC AC-DC Switcher - Manual (Page 13)

UG:110 vicorpower.com Applications Engineering: 800 927.9474 Page 13
PFC MegaPAC Mechanical Drawing
JUMPER
WITH S1-S2
HERE.
S2
S1
230 VAC
AS IS -OR- 115 VAC L1/N
L2
EARTH DO NOT RUN W/O GROUND
ORIGINAL
RE-DESIGNED
OUTPUT PANEL AND STUD
S
NOTE: EITHER THE ORIGINAL OR RE-DESIGNED OUTPUT STUD AND PANEL COMBINATION
MAY BE PRESENT. THE NEW OUTPUT PANEL HAS A BRASS INSERT AND THE STUD IS 1/8 INCH LONGER.
FLANGED
BRASS
NUT
INSERT
MAX SCREW PENETRATION - .15
AND 18-24 AWG STRANDED WIRE. HOUSING WITH #39-00-0039 TERMINALS MATING RECEPTACLE IS MOLEX #39-01-2060 ARE MOLEX #39-30-1060 MINI-FIT JR. HDRS. J1A & J1B REMOTE SENSE/OUTPUT CONNECTORS
6 +RS -RS 3
DUAL MODUPAC OUTPUT CONNECTIONS 32
1
USE MOLEX TOLL #11-01-0122.
SENSE
6 -REMOTE
SENSE
(SCALE: NONE)
NOTES: UNLESS OTHERWISE SPECIFIED
6
J1
A
+RS -RS
1
3 +REMOTE 2 & 5 -V OUT 1 & 4 +V OUT
4
5 +
- +
-
PI
N
INPUT LEGEND
21
AIR FLOW STANDARD
4
5
-
+
-
+
J1B
115V OPERATION JUMPER FOR
J9-1 EARTH GROUND
THRU J9-5) FOR #10 AWG INPUT WIRES .20 SQ. (5.2 MM) OPENINGS (J9-1
INPUT CONNECTIONS
J9-5 120 VAC J9-4 120 VAC J9-3 AC NEUTRAL J9-2 AC HOT
J9
MAXIMUM TORQUE 10 IN-LBS CLAMPING SCREWS FOR INPUT LEADS, .040 X .13 SLOT
WITH TERMINAL #39-00-0039 AND 18-24 MATING RECEPTACLE MOLEX #39-01-2120. #39-30-1120. CUSTOMER I/O INTERFACE #11-01-0122. AWG STRANDED WIRE. USE MOLEX TOO
L
J10
MOLEX HEADER MINI-FIT JR. 12 POS
IDENTIFICATION CONNECTOR J10 INTERFACE HDWR:
7 1
12
8
9
2
3
10
11
4
56
Vcc +5V, 0.3A GEN SHUTDOWN AC POWER OK SIGNAL GROUND
J10-12 J10-11 J10-1O
J10-11 J10-1O J10-12
MegaPAC
WESTCOR
mini
M4/#8-32 THDS 16 PLACES
GEN SHUTDOWN AC POWER OK SIGNAL GROUND
J10 (ACOK) INTERFACE PIN OUT (10-040921-38 ASSEMBLY ONLY
)
J10 (STD) INTERFACE PIN OUT
E/D-2
J10-
2
J10-
8
J10-
7
J10-
6
J10-
9
J10-
5
J10-
4
J10-
3
NC NC NC E/D-5 E/D-4 E/D-3
J10-
1
E/D-1
J10-6 J10-7 J10-
9
J10-8 J10-4 J10-3 J10-5 J10-2 J10-1
E/D-2
Vcc +5V, 0.3
A
/AC POWER OK NC NC E/D-4 E/D-3 E/D-5 E/D-1
TOOL #57005-5000. AND 22-28 AWG STRANDED WIRE. USE MOLEX #39-01-0043 USING #39-00-0031 TERMINALS MOLEX #39-27-0042 TO MATE WITH HSG
"POWER GOOD" CONNECTOR WHEN "POWER GOOD"
MODUPAC REMOVAL
MODUPACS, 5 PLACES TO SECURE/REMOVE #4-40 CAPTIVE SCREWS
APPROXIMATEL
Y
LABEL LOCATED AS SHOWN
PARALLEL OUTPUTS BUS BARS - FOR
OPTION IS SPECIFIED. HDWR:
J3
(MODULES MUST BE ADJACENT
)
SERIES OUTPUT
S
BUS BAR - FOR
SIGNAL GROUND POWER GOOD INV. POWER GOOD
2 J3 1
Vc
c
4 3 PIN
TYP. -P1
HDWR: "REMOTE SENSE" & "TRIM PIN ACCESS" CONNECTOR
SERRATED FLANGED NUTS 1/4 - 20 ZINC PLATED STEEL
,
AS SHOWN (TYP) (MODUPAC MODEL NO.
)
APPROXIMATEL
Y
LABEL LOCATED
45 IN-LBS ±5
(DUAL MOD)
J1B-PIN1
AIR BLOCK
(NO "POWER GOOD"
TYP
.
+P1
(EXAMPLE
)
OPTION AVAILABLE) DUAL MODUPAC
1
R12
WHEN ADJUSTABLE OUTPUT
- REMOTE SENSE + REMOTE SENS
E
TRIM PI
N
J2-PIN
1
TYP.
OPTION IS SPECIFIED
.
R4 "TRIMPOT" PRESENT
3 J2 +P5 2
PI
N
1
J2
J1A-PIN
1
(DUAL MOD)
J3-PIN
1
(SAME AS J2
)
R4
C L
USE MOLEX TOOL #11-01-0118. TERMINALS AND 22-24 AWG STRANDED WIRE
.
#50-57-9403 HSG, USING #16-02-0103 MOLEX #705-53-0002 TO MATE WITH
(SAME AS J2
)
J2B-PIN
1
J2A-PIN
1
-P5 TYP
.
C L
(238.8 MM)
J9-1
(26.9 MM)
.50 (12.7 MM)
1.06
(5.6 MM
)
.220 (74.2 MM)
2.920
FAN
.45 (11.4 MM)
(231.3 MM)
9.10
9.40
(121.8 MM)
4.80
0
3.38 (85.8 MM)
(89.4 MM)
3.5
2 (30.2 MM)
(153.4 MM)
6.04
1.19
1.80
J9-5
(129.5 MM)
5.10
.60 (15.2 MM)
8.78 (223.0 MM)
(45.7 MM)
(69.6 MM)
(15.7 MM)
.6
2
(35.6 MM)
2.74
1.40
.729 (18.52)
(18.5 MM)
2.91 (73.9 MM) 4=SP. @ .7285
1.93 (49.0 MM)
V COR I