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Trans_harness_install, Transmission wire harness installation – Precision Turbo and Engine BigStuff3 GEN3 Powertrain Controller Transmission Control Users Manual User Manual

Page 5

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Bigstuff3 GEN3 Transmission Control Manual

Transmission Wire Harness Installation


To improve the overall wire harness installation process, the transmission wire harness was

manufactured with identification labels at the end of each wire or connector to
ensure that connections are properly made. The transmission wire harness
has two halves; one half is intended to be located inside the vehicle, with the
ECU, the other half connects to the sensors on the transmission. The two
halves of the harness are separated by a firewall grommet (see photo)
designed to fit snuggly in a 2-1/8” hole, which needs to be located in the
firewall.

The best location for the firewall hole is in an unobstructed location, on the

side of the passenger compartment closest to where the ECU will be mounted. Care should be taken
not to locate the grommet hole too far from the transmission. Doing so may affect the wire lengths that
connect to the sensors on the transmission. Some initial layout investigations should be made before
the grommet hole is made in the vehicle sheet metal. The paragraphs below describe how and where
each connection should be made.

Firewall grommet


Hyperlinks (underlined, blue wording) in the column titled “Further Details” were included to further
assist with the transmission wire harness installation. Left clicking the PC’s mouse on the hyperlink
will immediately link to a photo of the connector along with additional installation information. To
return to the same location in the table, simply left click on the “Return-to” hyperlink at the end of the
text.

Harness Label

Wire Color

/ Connector

Type

Label

Definition

Connect To

Further Details

TISS Black

2-way

Packard
Connector
with blue
Seal

Transmission
Input (shaft)
Speed Sensor

See

TISS_Sensor_Connection

See

TISS_Sensor

.

Only 4L80E
transmissions have
TISS sensors!

TOSS Black

2-way

Packard
Connector
with blue
Seal

Transmission
Output (shaft)
Speed Sensor

See

TOSS_Sensor_Connection

See

TOSS_Sensor

.

+12V Switch

Single pink
wire

Switched 12V
supply input

Connect to a 12V source that
is “live” when the ignition
key is in the “start” position

See

Twelve_Volt_Switched

4L60E/4L80E
Trans

Gray 20-Pin
Connector

Main harness
side connector
to the
transmission

See

Twenty_Pin_Connector_Con
nection

Directly below this
table

Wire Harness
Main
Connector

Black 30-
Way
Connector

N/A

GEN3 ECU Header
Connector Marked
Transmission

See

Harness_Main_Connec
tor

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