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Hydrolevel 3200-Plus User Manual

Page 13

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13

NO

YES

NO

Is the

Thermostat

(T/TV) Calling

for Heat?

Is There

24 VAC

Between B1

and B2?

NO

Is the

Indirect

(I1-I2) Calling

for Heat?

NO

Is the

Low Limit Dial

Set to OFF?

YES

NO

YES

Is the

Red LED

(LOW WATER)

On?

The Control is

Sensing

Low Water.

Is the

Yellow LED

(HI TEMP)

On?

The Control is

Sensing High

Temperature.

If both the red and yellow LEDs are off and

there is a call to fire the burner, there will be 24

VAC on terminals B1 and B2.

̈ If 24 VAC is not present, the control should

be replaced.

HydroStat is supplying 24 VAC to the burner circuit.

̈ Recheck wiring and operation of burner and other limit controls.

The Control

is Operating

Properly.

Replace

Control

The burner will not fire until the boiler water has dropped to the

high limit differential set-point (10° below high limit setting).

̈ Check that the high temperature setting is correct.

Troubleshooting Flow Chart 1 – Burner Will Not Fire

YES

YES

NO

Is the

Yellow LED

(TARGET)

On?

The Boiler has

Reached the

Target

Temperature.

When the ECONOMY function is active, the control monitors heating

demand and establishes Target boiler temperatures below the high

limit setting to conserve fuel (see “How Thermal Targeting Works”

on page 7). The burner will not fire until the boiler temperature

drops to the automatically calculated Target Temp Differential.

YES

NO

Is the

Green LED

(TEMP ACTIVE)

On?

The Control is

Not Powered.

The Temp Active LED will be on at all times when the control is

powered.

̈ Check for 120 VAC on terminals L1 and L2.

YES

NO

When the low temperature

setting is set to OFF, the

HydroStat will act as a cold

start control. The burner

will not fire unless there is

a call from the thermostat

(T/TV) or an external zone

(I1/I2).

̈ Set thermostat to call

for heat. Burner should

fire.

̈ If the boiler has a tank-

less coil, set the Low

Temperature Limit to

maintain temperature.

YES

Does the

Display Read

?

The Control is

Purging Latent

Heat from the

Boiler.

The Thermal Pre-Purge feature holds off the burner until the

control determines if the latent heat in the boiler can satisfy

the heat call.

NO

YES

CAUTION – ALWAYS ALLOW A BOILER TO COOL BEFORE ADDING WATER

The burner will not fire until the low water condition is satisfied.

̈ Check that the system is filled with water.
̈ Check that the sensor is inserted fully into the well and contact

between its spring clip and the copper well tube is made.

̈ Check that the control is tightly clamped to the well.

Also see page 12 for additional troubleshooting information.

HydroStat 3200-Plus Instructions: HydroStat Instructions.8pg 11/14/13 3:34 PM Page 13