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Cable selection, Typical installation – Flint & Walling 4 (10 cm) Stainless Commander Plus S Series User Manual

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Copyright © 2014. All rights reserved • 95 North Oak St. • Kendallville, IN 46755

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Copyright © 2014. All rights reserved • 95 North Oak St. • Kendallville, IN 46755

Typical Installation

Figure 1 — Typical Installation with Pre-Charged Tank

Figure 2 — Typical Installation with Standard Pneumatic Tank

CABLE SELECTION

CAUTION: Use of wire size smaller than listed will void warranty.
(*) Meet the U.S. National Electrical Code ampacity only for

individual conductor 60ºC cable. Only the lengths without * meet the code for jacketed 60ºC cable. Local code

requirements may vary.

Maximum lengths shown maintain motor voltage at 95% of service entrance voltage, running at maximum nameplate amperes. If service entrance voltage will be at least motor nameplate
voltage under normal load conditions, 50% additional length is permissible for all sizes.
This table is based on copper wire. If aluminum wire is used it must be two (2) sizes larger. Example: When the table calls for #12 copper wire you would use #10 aluminum wire.
Single phase control boxes may be connected at any point of the total cable length.
Cables #14 to #0000 are AWG sizes.

Single Phase, 2-Wire or 3-Wire Cable, 60 Hz (Service Entrance to Motor)

Motor Rating

Copper Wire Size

Volts

HP

14

12

10

8

6

4

3

2

1

0

00

000

0000

115

1/3

130

210

340

540

840

1300

1610

1960

2390

2910

3540

4210

5060

1/2

100

160

250

390

620

960

1190

1460

1780

2160

2630

3140

3770

230

1/3

550

880

1390

2190

3400

5250

6520

7960

9690

11770

1/2

400

650

1020

1610

2510

3880

4810

5880

7170

8720

3/4

300

480

760

1200

1870

2890

3580

4370

5330

6470

7870

1

250

400

630

990

1540

2380

2960

3610

4410

5360

6520

1-1/2

190

310

480

770

1200

1870

2320

2850

3500

4280

5240

2

150

250

390

620

970

1530

1910

2360

2930

3620

4480

3

120*

190

300

470

750

1190

1490

1850

2320

2890

3610

5

0

0

180*

280

450

710

890

1110

1390

1740

2170

2680

7-1/2

0

0

0

200*

310

490

610

750

930

1140

1410

1720

10

0

0

0

0

250

390

490

600

750

930

1160

1430

1760

15

0

0

0

0

170*

270*

340

430

530

660

820

1020

1260

1 foot = .3048 meters

Three Phase, 3-Wire, 60 Hz, 200 and 230 Volts (Service Entrance to Motor)

Motor Rating

Copper Wire Size

Volts

HP

14

12

10

8

6

4

3

2

1

0

00

000 0000 250

300

350

400

500

200V

60Hz 3

Phase

3 Wire

1/2

710

1140

1800 2840 4420

3/4

510

810

1280 2030 3160

1

430

690

1080 1710 2670 4140 5140

1-1/2

310

500

790

1260 1960 3050 3780

2

240

390

610

970

1520 2360 2940 3610 4430 5420

3

180

290

470

740

1160

1810 2250 2760 3390 4130

5

110*

170

280

440

690

1080 1350 1660 2040 2490 3050 3670 4440 5030

7-1/2

0

0

200

310

490

770

960

1180

1450 1770 2170 2600 3150 3560

10

0

0

0

230*

370

570

720

880

1090 1330 1640 1970 2390 2720 3100 3480 3800 4420

15

0

0

0

160*

250*

390

490

600

740

910

1110

1340 1630 1850 2100 2350 2570 2980

20

0

0

0

0

190*

300*

380

460

570

700

860

1050 1270 1440 1650 1850 2020 2360

25

0

0

0

0

0

240*

300*

370*

460

570

700

840

1030

1170

1330 1500 1640 1900

30

0

0

0

0

0

0

250*

310*

380*

470

580

700

850

970

1110

1250 1360 1590

230V

60Hz 3

Phase

3 Wire

1/2

930

1490 2350 3700 5760 8910

3/4

670

1080 1700 2580 4190 6490 8060 9860

1

560

910

1430 2260 3520 5460 6780 8290

1-1/2

420

670

1060 1670 2610 4050 5030 6160 7530 9170

2

320

510

810

1280 2010 3130 3890 4770 5860 7170 8780

3

240

390

620

990

1540 2400 2980 3660 4480 5470 6690 8020 9680

5

140*

230

370

590

920

1430 1790 2190 2690 3290 4030 4850 5870 6650 7560 8460 9220

7-1/2

0

160*

260

420

650

1020 1270 1560 1920 2340 2870 3440 4160 4710 5340 5970 6500 7510

10

0

0

190*

310

490

760

950

1170

1440 1760 2160 2610 3160 3590 4100 4600 5020 5840

15

0

0

0

210*

330

520

650

800

980

1200 1470 1780 2150 2440 2780

3110

3400 3940

20

0

0

0

0

250*

400

500

610

760

930

1140

1380 1680 1910 2180 2450 2680 3120

25

0

0

0

0

0

320*

400

500

610

750

920

1120

1360 1540 1760 1980 2160 2520

30

0

0

0

0

0

260*

330*

410*

510

620

760

930

1130

1280 1470 1650 1800

2110

460V

60

Hz 3

Phase

3 Wire

1/2

3770 6020 9460

3/4

2730 4350 6850

1

2300 3670 5770 9070

1-1/2

1700 2710 4270 6730

2

1300 2070 3270 5150 8050

3

1000 1600 2520 3970 6200

5

590

950

1500 2360 3700 5750

7-1/2

420

680

1070 1690 2640 4100 5100 6260 7680

10

310

500

790

1250 1960 3050 3800 4680 5750 7050

15

0

340*

540

850

1340 2090 2600 3200 3930 4810 5900

7110

20

0

0

410*

650

1030 1610 2000 2470 3040 3730 4580 5530

25

0

0

0

530*

830

1300 1620 1990 2450 3010 3700 4470 5430

30

0

0

0

430*

680

1070 1330 1640 2030 2490 3060 3700 4500 5130 5860

40

0

0

0

0

500*

790

980

1210 1490 1830 2250 2710 3290 3730 4250

50

0

0

0

0

0

640*

800

980

1210 1480 1810 2190 2650 3010 3420 3830 4180 4850

60

0

0

0

0

0

540*

670*

830*

1020 1250 1540 1850 2240 2540 2890 3240 3540 4100

75

0

0

0

0

0

0

0

680*

840*

1030 1260 1520 1850 2100 2400 2700 2950 3440

100

0

0

0

0

0

0

0

0

620*

760*

940*

1130

1380 1560 1790 2010 2190 2550

IL0092

Fuse Disconnect

Box

Pre-Charged

Pressure

Tank

Pressure

Relief

Valve

Gate

Valve

To

Service

Pressure

Switch

Pressure

Gauge

Drain

Valve

To Drain

Check

Valve

Control

Box

Pre-Charged

Pressure

Tank

Pressure

Relief

Valve

Gate

Valve

To

Service

To Drain

Drain

Valve

Pressure

Gauge

Check

Valve

Magnetic

Starter

Fuse Disconnect

Box

Conduit

Submersible

Cable

Pitless

Adapter
Plastic or

Steel Pipe

Torque

Arrestor

Check

Valve

Submersible

Pump

Submersible

Motor

Riser

Pipe

Single Phase Tank/Controls Installation

Three Phase Tank/Controls Installation

IL0093A

90º Elbow

Pipe
Coupling

Pipe

Bleeder Valve

Rubber Orifice

Pipe

Well Seal

Power Cable

Taped

to Pipe

Check Valve

Bleeder Orifice

Union

Submersible Power

Cable to Pump

Control

Box

Fused

Switch

Box

Air Release and

Pressure Gauge

Tank

Check

Valve

Pressure

Switch

Relief Valve

Outlet to Service

Pitless Unit

Snifter