Advance Adapters 50-0435 - Manual

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific types of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand the modifications or changes that will be required to complete
your conversion, we strongly recommend that you contact our sales department for more information. This Instruction Sheet is only to be used for the assembly
of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque vales, wiring diagrams and
other related equipment. These manuals are normally available at automotive dealerships and parts stores.
ADVANCE ADAPTERS, INC. P/N: 50-0435
P.O. Box 247, 4320 Aerotech Center Way New Item: (01/07)
Paso Robles, CA 93447 PAGE: 1 OF 4
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 03-28-12
KIT CONSISTS OF:
No.
Qty. Part No. Description
GM 4L60E 4WD HEX BOLT PATTERN TO JEEP
NP231 T/C (27-SPLINES) 1995 & NEWER
1. 1 51-0405 CASTING
2. 1 51-9111 CASTING
3. 1 716074 RELUCTOR RING
4. 1 716079 PLUG
5. 1 716203 NP231 INPUT SHAFT
6. 1 * 716325A NEEDLE BEARING
7. 1 716511 "O"-RING
8. 1 716517 GASKET
9. 1 716757 SEAL
10. 1 716760 NP231 INPUT SEAL
11. 4 720011 10mm X 1.5 NUT
12. 4 720061 10mm-1.5 X 50mm STUD BOLTS
13. 1 300619 SENSOR
* INSTALLED AT ADVANCE ADAPTERS
INSTALLATION INSTRUCTIONS:
This kit is designed to use a stock 4L60E 4x4 hex bolt pattern transmission to a New Process transfer case. If you do not
have the 4x4 version of the 4L60E, you will have to purchase a new GM output shaft.
When installing the new transfer case adapter, make sure that the transfer case input sleeve and the output shaft do not bottom
out. We have found on occasion that a transmission output shaft may be slightly longer than we have allowed for; and when
coupling into the transfer case, we find a small amount of interference. The adapter housing and shaft must be assembled
to the back of the transmission without interference.
DO NOT FORCE THE NEW TAILHOUSING ONTO THE
TRANSMISSION. If assistance is needed, please feel free to call us on our toll free number, 1-800 350-2223.
When assembling the adapter housing to the transmission case, we have provided you with a new square type O- ring seal
to prevent fluid leakage. This O-ring seal is a stock GM item.
This adapter can be used on either Jeep Wranglers 1987 & newer or Jeep Cherokees 1984 & newer. The only difference
is the transfer case shifter linkage.
The adapter is 4.10" thick and will provide an overall transmission assembly length of 25-7/8".
OPTIONAL ITEMS:
It is possible to utilize the stock 700R-4
rubber mount by fabricating a plate to
transfer the bolt pattern from our
casting to your stock mount, if you are
looking for another option we recom-
mend our 716055 transmission mount.
This mount is sold separately.