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Section 4 troubleshooting, Caution – Hale 4DK Series User Manual

Page 17

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Manual p/n: 029-0020-79-0

17

4DK Series Pumps

SECTION 4 TROUBLESHOOTING

Table 4-1 lists the Conditions, Possible
Causes and Suggested Corrective Action
measures. Before calling Hale Products or a
Hale authorized parts service center for
assistance, eliminate problem causes using
the following table.

If you cannot correct a problem, please have the
Model and Serial numbers ready prior to calling the
Hale Customer Service Technician Department for
assistance – Customer Service telephone number:
610-825-6300.

SUGGESTED CORRECTIVE ACTION

CONDITION

POSSIBLE

CAUSE

PUMP WILL
NOT
ENGAGE

Automatic trans-
mission with
power shift system

Insufficient air in
shift system

Air leaks in shift
system

Repeat recommended shift procedures with transmission in
NEUTRAL position. (See ‘Operating Procedures’ on page 11.)

Release brake system momentarily. Then reset and repeat
recommended shifting procedures. (See ‘Operating Proce-
dures’ on page 11.)

Release brake system momentarily. Then reset and repeat
recommended shifting procedures. (See ‘Operating Proce-
dures’ on page 11.)

Check for leaks in system. Employ manual override proce-
dures if necessary. See Emergency Pump Shift Procedures,
beginning on page 13.

Attempt to locate and repair leak(s). Leakage, if external, may
be detected audibly. Leakage could be internal and not as
easily detected.

CAUTION !

SOME VEHICLES MAINTAIN AIR ON THE SHIFT CYLINDER CONTINUOUSLY REGARDLESS OF
TRANSMISSION SETTING, AND SOME ONLY HAVE AIR APPLIED WHEN THE VEHICLE TRANSMIS-
SION IS IN NEUTRAL. USE CAUTION IN SERVICING. DO NOT LEAVE THE CAB AFTER SHIFTING
THE PUMP UNLESS THE SHIFT INDICATOR LIGHT IS ON, OR A SPEEDOMETER READING IS NOTED.

PUMP LOSES
PRIME OR WILL
NOT PRIME

Chart continued on

next page

Suction lifts too high

Blocked suction
strainer

Suction
connections

Air trapped in
suction line

DO NOT attempt lifts exceeding 22' (6.7m) except at low
elevation.

Remove obstruction from suction hose strainer.

Clean and tighten all suction connections. Check suction
hose and hose gaskets for possible defects. Repair and/or
replace.

Avoid placing any part of the suction hose higher than the
suction intake. Suction hose should be laid with continuous
decline to fluid supply.