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Troubleshooting chart, Trouble shooting chart – Pulsafeeder Pulsa Series 200-680C User Manual

Page 14

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14

Trouble Shooting Chart

Difficulty

Probable Cause

Remedy

Pump Does Not Start

1. Coupling disconnected

Connect and align

2. Faulty power source

Check power source

3. Blown fuse, circuit breaker

Replace -- Locate overload

4. Broken wire

Locate and repair

5. Wired improperly

Check diagram

No Delivery

1. Motor not running

Check power source. Check wiring diagram

2. Supply tank empty

Fill with liquid

3. Lines clogged

Clean and flush

4. Closed line valves

Open pipeline valves

5. Ball check valves held open with solids

Clean -- inspect

6. Vapor lock, cavitation

Increase suction pressure

7. Prime lost

Reprime, check for leak

8. Strainer clogged

Remove and clean. Replace screen if

necessary

9. Hydraulic system under-primed

Refer to "Repriming Hydraulic System"

10. Check valves installed upside down

See check valve illustrations

Low Delivery

1. Motor speed too low

Check voltages, hertz, wiring, and terminal

connections. Check nameplate vs.
specifications

2. Check valves worn or dirty

Clean, replace if damaged

3. Bypass valve opening each stroke

Refer to "Hydraulic Bypass Valve"

4. Calibration system error

Evaluate and correct

5. Product viscosity too high

Lower viscosity by increasing product

temperature.

Increase pump size.

6. Product cavitating

Increase suction pressure. Cool product

as necessary

Delivery Gradually
Drops

1. Stroke adjustment creeping

Consult factory. Replace worn parts.

2. Check valve leakage

Clean, replace if damaged

3. Leak in suction line

Locate and correct

4. Fouled bypass or make-up valve

Refer to "Operation and Maintenance"

5. Strainer fouled

Clean or replace screen

6. Product change

Check viscosity

7. Bypass leakage

Correct for bypass valve leakage

Delivery Erratic

1. Leak in suction line

Locate and correct

2. Product cavitating

Increase suction pressure

3. Entrained air or gas in product

Consult factory for suggested venting

4. Motor speed erratic

Check voltage, hertz

5. Fouled check valves

Clean, replace if necessary