Troubleshooting chart, Trouble shooting chart – Pulsafeeder Pulsa Series 200-680C User Manual
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Trouble Shooting Chart
Difficulty
Probable Cause
Remedy
Pump Does Not Start
1. Coupling disconnected
Connect and align
2. Faulty power source
Check power source
3. Blown fuse, circuit breaker
Replace -- Locate overload
4. Broken wire
Locate and repair
5. Wired improperly
Check diagram
No Delivery
1. Motor not running
Check power source. Check wiring diagram
2. Supply tank empty
Fill with liquid
3. Lines clogged
Clean and flush
4. Closed line valves
Open pipeline valves
5. Ball check valves held open with solids
Clean -- inspect
6. Vapor lock, cavitation
Increase suction pressure
7. Prime lost
Reprime, check for leak
8. Strainer clogged
Remove and clean. Replace screen if
necessary
9. Hydraulic system under-primed
Refer to "Repriming Hydraulic System"
10. Check valves installed upside down
See check valve illustrations
Low Delivery
1. Motor speed too low
Check voltages, hertz, wiring, and terminal
connections. Check nameplate vs.
specifications
2. Check valves worn or dirty
Clean, replace if damaged
3. Bypass valve opening each stroke
Refer to "Hydraulic Bypass Valve"
4. Calibration system error
Evaluate and correct
5. Product viscosity too high
Lower viscosity by increasing product
temperature.
Increase pump size.
6. Product cavitating
Increase suction pressure. Cool product
as necessary
Delivery Gradually
Drops
1. Stroke adjustment creeping
Consult factory. Replace worn parts.
2. Check valve leakage
Clean, replace if damaged
3. Leak in suction line
Locate and correct
4. Fouled bypass or make-up valve
Refer to "Operation and Maintenance"
5. Strainer fouled
Clean or replace screen
6. Product change
Check viscosity
7. Bypass leakage
Correct for bypass valve leakage
Delivery Erratic
1. Leak in suction line
Locate and correct
2. Product cavitating
Increase suction pressure
3. Entrained air or gas in product
Consult factory for suggested venting
4. Motor speed erratic
Check voltage, hertz
5. Fouled check valves
Clean, replace if necessary