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Troubleshooting 2, English, Daily maintenance – Wagner ProCoat User Manual

Page 23: Extended maintenance, Kit part # description

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23

English

Problem E: The spray gun leaks

Cause

Solution

1.

Gun filter housing is loose

Tighten handle

2.

Internal parts of spray gun are worn or dirty

Take sprayer to Wagner Authorized Service Center

Problem F: The spray tip assembly leaks

Cause

Solution

1.

The spray tip was assembled incorrectly

Check tip assembly and assemble properly

see page 20, steps 6-7

2.

Gun seal is worn

Replace the seal*

Problem G: The spray gun will not spray

Cause

Solution

1.

The spray tip plugged

Refer to Clear the Spray Tip

see page 12

2.

The spray gun filter is clogged

Refer to Clean the Spray Gun Filter

see page 13. Keep extra filters on hand

3.

The spray tip is in CLEAN position

Rotate spray tip to SPRAY position

see page 12, step 6

4.

PRIME/SPRAY knob not set on SPRAY

Turn PRIME/SPRAY knob to SPRAY

see page 9 Getting Material to Flow

Problem H: The spray pattern is poor (tailing)

Cause

Solution

1.

Pressure too low

Turn PRIME/SPRAY knob to SPRAY - MAxIMuM PRESSuRE

2.

The spray tip is plugged

Refer to Clear the Spray Tip

see page 12

3.

The inlet filter is clogged

Refer to Clean the Inlet Filter

see page 14

4.

The spray gun filter is clogged

Refer to Clean the Spray Gun Filter

see page 13. Keep extra filters on hand

5.

The spray tip is worn

Replace the spray tip

6.

The material is too thick

Thin material using appropriate thinning solution

7.

Pressure loss

Refer to Causes and Solutions for Problem C

Daily Maintenance

The only daily maintenance necessary is thorough cleaning. Follow the cleaning procedures in this manual

* Special repair kits with instructions are available for these procedures. Refer to the Maintenance section of this manual for a list of the kits and their part numbers
** Additional parts are available for this procedure. Refer to the Parts List (page 74) section of this manual for a list of the parts and their part numbers

Extended Maintenance

Some pump parts eventually wear out from use and must be replaced.

The following is a list of available repair kits. Pump performance is the only

reliable indicator of when to replace wear parts. Refer to the Troubleshooting

section for more information on when to use these kits

Kit Part #

Description

0504163

Inlet valve kit

0504164

Outlet valve kit

0501014

Saddle seat/seal kit