AMETEK 7100 Leak Detect Stik - Manual (Page 17)

15
Chapter 5: Computing the Temperature
A probe reading contains 15 values for product, water and temperature. The product and water values are
each useful by themselves (a single product or water value may be converted with linear math to represent
the float position).
Unlike the product and water values, the temperature values are always accompanied by two reference
values. A single temperature sensor value is of no use without its associated reference temperature
values
. The use of reference values eliminates the effects of circuit drift and produces exceptionally good
repeatability.
The 7100 Liquid Level Probe uses thermistors as the temperature sensing elements. All thermistors exhibit
known, well defined non-linearity. In our application, the non-linearity of the temperature data is in the range of
a few percent. (See Section 5.1: Improving Measurement Accuracy)
As shown in Section 5.1: Improving Measurement Accuracy, the first step in computing the temperature of
a given sensor is to use a linear equation to interpolate between the reference temperatures. The above
mentioned non-linearity will then be present in the result.
5.1: Improving Measurement Accuracy
The temperature measurement circuitry of the 7100 probe generates temperature pulse pairs with the time
interval directly proportional to the resistance of a parallel connected thermistor (or reference temperature
resistor) and a fixed 37.4 K resistor. The 37.4 K parallel resistor serves to keep the time range of the
temperature pulses within reasonable limits over the probe’s temperature range.
Variations in parameters of thermistors, time defining capacitors, and other parts of the probe introduce
additional error to the temperature measurement. To reduce this error the 7100 probe transmits signals for
two reference temperatures: +5 °C (low reference), and +50 °C (high reference). The following sequence of
calculations compensates for errors using the reference signals, and takes into account the thermistor plus
37.4 K resistor non-linearity.
Step 1 - Get reliable time counts for each temperature read, including the temperature references.
Example:
1) Take 16 reads of a temperature.
2) Discard 2 highest and 2 lowest readings.
3) Take average value of the 12 remaining readings.
Step 2 - Calculate linear approximation of temperature (T
LIN
) using the following formula:
T
LIN
= [(R - L) * (H
REF
- L
REF
) / (H - L)] + L
REF
Where:
R = counts for thermistor,
L = counts for low reference,
H = counts for high reference,
L
REF
= low reference = 5 °C,
H
REF
= high reference = 50 °C.
T
LIN
is a normalized value for temperature that compensates for errors caused by variations of the probe
parts’ parameters. This is not actual temperature yet. It does not take into account non-linearity of the
thermistor-parallel resistor combination.