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Dwyer IEFS User Manual

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The complete lack of moving parts in the Series IEFS insertion flow

sensor is the source of its reliability. Brass and stainless steel models

withstand a variety of temperature, pressure, and chemical conditions.

The IEFS Series has no rotor to stop turning in dirty water and there

are no bearings to wear out.

A rapidly reversing magnetic field is produced in the lower housing.

As the fluid moves through this field, a voltage is generated that is

measured and translated into a frequency signal proportional to flow

rate. This square wave signal can be sent directly to a PLC or other

control, or can be converted using any of the Dwyer Instruments Inc.

family of indicators and converters.

A modular system of electronics can be attached directly to the flow

sensor or remotely mounted. The Dwyer Instruments Inc. Series RTI

provides full indication of rate and total, plus 4 to 20 mA output and

the Series BAT provides blind 4 to 20 mA output.

The adapter fitting of the sensor is standard male NPT, and can be

directly threaded into ordinary saddles or threaded weld fittings. The

IEFS-1 includes an isolation valve, allowing hot-tap installation, or

installation and removal under pressure; a bronze ball valve is standard,

with a 316 stainless steel valve option if needed.

Reverse flow output and immersibility are optional.

GENERAL INFORMATION, FEATuRES and SPECIFICATIONS

Page 1

TAbLE OF CONTENTS

General Information

General Information, Features, Specifications ................................................................................................. Page 1

Installation

Piping, Distorted Flows, Immersion, Positioning the Meter ............................................................................ Page 2

Fitting Installation, Meter Installation ............................................................................................................... Page 3

Proper Depth Setting ......................................................................................................................................... Page 4

Dimension “C”, Pipe Wall Thickness ................................................................................................................. Page 5

Straight Pipe Recommendations ...................................................................................................................... Page 6

Full Pipe Recommendations .............................................................................................................................. Page 7

Electrical Connections

General Electrical Guidelines, Power, Forward (and Reverse) Flow Output,

Grounding Guidelines, Grounding Diagram...................................................................................................... Page 8

Connections Diagrams

Counter or PLC, Series BAT 4 to 20 mA Output................................................................................................................

Page 9

RTI Display and Proportional Feed, RTI & 4 to 20 mA Output, Dual RTI Displays ......................................... Page 10

Operation & Maintenance

Zero Adjustment, Minimum Flow, Presence of Flow Indication, Filtering,

Electrode Coating............................................................................................................................................... Page 11

Calibration (“K-Factor”), Flow Rates in Gallons Per Minute ............................................................................ Page 12

Troubleshooting

Problems, Probable Causes and Things to Try ................................................................................................. Page 13

TAbLES, DIAGRAMS & ChARTS

Features .............................................................................................................................................................. Page 1

Distorted Flows, Positioning the Meter ............................................................................................................. Page 2

Meter Installation, Sensor Removal .................................................................................................................. Page 3

Proper Depth Setting ......................................................................................................................................... Page 4

Dimension “C”, Pipe Wall Thickness ................................................................................................................. Page 5

Straight Pipe Recommendations ...................................................................................................................... Page 6

Full Pipe Recommendations .............................................................................................................................. Page 7

Grounding Diagram ............................................................................................................................................ Page 8

Connection Diagrams: Counter or PLC, Series BAT 4 to 20 mA Output ......................................................... Page 9

Connection Diagrams: Series RTI Display and Proportional Feed, RTI & 4-20 mA Output,

Dual Series RTI Displays .................................................................................................................................... Page 10

Zero Adjustment, Flow Rates in Gallons Per Minute ........................................................................................ Page 11

IEFS K-factors (in Pulses/Gallon) for various pipe sizes ................................................................................. Page 12

Troubleshooting Problems, Probable Causes and Things to Try ..................................................................... Page 13

FEATuRES

Valve assembly for

hot tap installation

IEFS-1XX

Brass or 316 Stainless Shaft

Lower Housing

Adapter Fitting

1 1/2” Male NPT threads

Compression Nut

Sensor Housing

Electrodes and Cap

Housing Screw (connect ground to one)

Cover or Electronics Module

Cable Strain Relief

IEFS-0XX

3” to 48” (up to 60” when ordered with 12” extension option)

316 SS or Brass

Hastelloy®

PVDF

Cast powder-coated aluminum

Bronze (stainless optional) with bronze ball valve

EPDM

12 to 25 VDC, 250 mA

12 to 25 VDC, 40 mA average with 250 mA peaks

0.28 to 20 ft/sec (0.08 - 6.09 m/sec)
IEFS-0XX

IEFS-1XX

1-1/2” Male NPT

2” Male NPT

0 to 160˚F (-17 to 72˚C)

32 to 200˚F (0 to 93˚C)

200 psi (13.8 bar)

20 microSiemens/cm

+/- 1% of full-scale

Square wave pulse, opto isolated, 550 Hz @ 20 ft/sec

6 mA max, 30 Vdc forward flow standard; reverse flow optional

Software, defaults to zero flow

Pipe Sizes

Materials Shaft/Fitting

Electrodes

Electrode Cap

housing

Valve Assembly

(IEFS-1 Only)

O-Ring

(IEFS-1 Only)

Power

Full Power

Low Power

Flow Range

Fitting Size

Temperature Ambient

Fluid

Pressure

Minimum Conductivity

Calibration Accuracy

Output

Empty Pipe Detection

SPECIFICATIONS*

*Specifications subject to change

Hastelloy® is a trademark of Hanes International, Inc.