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Control panel and level sensing, 2 hp grinder pumps, 3operating instructions – Blue Angel Pumps 63042-BLA1 User Manual

Page 3: Chart 2

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3

Operating Instructions

2 HP Grinder Pumps

The double seal grinder pumps contain
an electrode for detecting water within
the unit. The electrode is housed within
the seal chamber, isolated from the
motor chamber by a mechanical shaft
seal. If the electrode detects water
within the oil-filled housing, it will close
the circuit to the alarm light in the
control panel, indicating the motor must
be serviced before the upper mechanical
shaft seal fails. The BLUE conductor is
connected to the seal leak probe.
Refer to Wiring Diagrams for model
specific wiring directions (See Figure 2).

control Panel and

level sensing

BAGP1 & BADSGP1 grinder pumps
have internal start and run capacitors.
No control panel is required for
operating the pump. An alarm box is
recommended for high water alarm.
See Chart 2 for starting component
specifications per model.
BARDSGP1 and BAHGP2 models require
control boxes containing properly sized
start and run capacitors. Single-phase
models require a Single-Phase Control
Box with starting components equal to
specifications listed in Chart 2.
The three-phase models require a Three-
Phase Control Box with circuit breaker
and overload heaters per the chart.
Intrinsically safe type float controls are
recommended for all applications. An
intrinsically safe control panel relay will
limit the current and voltage to the level
controls. A control panel can be supplied
with this type of circuitry.
Recommended level sensing settings:
1. The lower “turn-off” control should

be set so the pump stops with the
liquid level at the top of the motor
housing.

2. The upper “turn-on” control should

be set approximately 8” above the
“turn-off” control. This should limit
the number of pump starts to not
exceed 10 starts per hour.

3. The “lag-on” control for duplex

operation should be set 4” above
the “turn-on” control.

4. The “alarm” control is set 10” above

the “turn-on” control.

5. No control should be set above the

inlet pipe.

Start Windings

Main Windings

Run Cap.

Start Cap.

Cent Switch

1.

WHITE

2.

BL

A

CK

3.

RED

BAGP1

BADSGP1

1

2

3

7

8

9

4

5

6

1.

WHITE

2.

BL

A

CK

3.

RED

BL

UE

M

oistur

e S

ensor

Ther

mal S

ensor

WHITE

BR

O

WN

230 Volt 3 Phase

60Hz

BARDSGP1-2023

1.

WHITE

2.

BL

A

CK

Start Windings

Main Windings

5

2

1

3.

RED

Run Cap.

Start Cap.

4.

BL

UE

M

oistur

e S

ensor

BARDSGP1-2021

230 VAC, 1 Phase 60 Hz

Start Relay

Main Windings

Main Windings

Star

t W

indings

4

1

3

2

Start Cap.

Run Cap.

Ther

mal S

ensor

1.

WHITE

2.

BL

A

CK

4.

LEAD

3.

RED

230 Volt 1 Phase

60Hz

BAHGP2-2021

230 Volt 3 Phase

60Hz

4

5

7

1

8

2

1.

WHITE

2.

BL

A

CK

6

9

3

3.

RED

BAHGP2-2023

4.

BL

UE

M

oistur

e S

ensor

BADSGP1

(only)

Figure 2 - Wiring Diagram

www.waynewatersystems.com

Model #

start

capacitor

Run

capacitor

starting

Relay

BAGP1-115
BADSGP1-115

200mF

250 Vac

70mF

250 Vac

NA

BAGP1-2021
BADSGP1-2001

270-300mF

250-370 Vac

30mF

300 Vac

NA

BARDSGP1-2021

270-300mF

250-370 Vac

30mF

300 Vac

GE

3ARR3J3G3

BAHGP2-2021
BAHGP2-2021C
BAHCP2-2021E1

400mF

250 Vac

90mF

250 Vac

Stearns

477104012401

chart 2