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Detcon FP-524D-HRT User Manual

Page 6

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Model FP-524D-HRT

FP-524D-HRT Instruction Manual

Rev. 0.1

Page 2 of 48

Main Housing Insert

Printed Circuit Board
Gold Plated Pins

Platinum Wire

Construction

of Detector

Bead

Catalyst

Alumina Bead

Catalytic Beads

Figure 2 Sensor Cell Construction

Principle of Operation

Method of detection is by diffusion/adsorption. Air and combustible gases pass through a sintered stainless
steel filter and contact the heated surface of both the active and reference detectors. The surface of the active
detector promotes oxidation of the combustible gas molecules while the reference detector has been treated not
to support this oxidation. The reference detector serves as a means to maintain zero stability over a wide range
of temperature and humidity.

When combustible gas molecules oxidize on the surface of the active detector, heat is generated, and the
resistance of the detector changes. Electronically, the detectors form part of a balanced bridge circuit. As the
active detector changes in resistance, the bridge circuit unbalances. This change in output is conditioned by
the amplifier circuitry, which is an integral part of the sensor design. The response and clearing characteristics
of the sensor are rapid and provide for the continuous and accurate monitoring of ambient air conditions.

Sensor

Cell

Zero

Adjust

Output

Input

Voltage

Compensator /

Reference Bead

Detector /

Active Bead

Figure 3 Wheatstone Bridge

Performance Characteristics

The detector elements maintain good sensitivity to combustible gas concentrations in the Lower Explosive
Limit (LEL) range, as shown in the response curves in Figure 4. However, for gas concentrations significantly
above the LEL range (100% LEL = 5% by volume Methane), the bridge output begins to decrease.
Ambiguous readings above the LEL range dictate that alarm control logic be of the latching type, wherein
alarms are held in the “ON” position until reset by operations personnel.

Figure 4 Response Curves