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Troubleshooting, Caution – Lincoln Electric IM707 Commander 500 User Manual

Page 35

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TROUBLESHOOTING

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COMMANDER 500 CUMMINS

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility
for technical troubleshooting assistance before you proceed.

CAUTION

FUNCTION PROBLEMS

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

Engine will not idle down to low
speed.

Engine will not go to high idle when
attempting to weld.

Engine will not go to high idle when
using auxiliary power.

1. Idler switch in High idle position.

Set switch to Auto.

2. External load on welder or auxil-

iary power. Remove all external
loads.

1. Poor work lead connection to

work. Make sure work clamp is
tightly connected to clean base
metal.

2. ”Welding Terminals” switch is in

wrong position. Set to “WELD
TERMINAL ON” when welding
without a welding terminal control
cable. Refer to Operations chap-
ter for proper use of this switch.

1. Auxiliary power load is less than

100 watts. Idler may not respond
with less than a 100 watt load.
Set Idler to “High”

If all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service Facility.