SaltDogg SHPE3000 Series Electric Drive Poly Hopper Spreader - Manual (Page 4)

4
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2. Control Box and Vehicle Wiring Harness Installation
MAKE SURE YOU HAVE CONNECTED THE PROPER WIRE
COLOR. THIS IS WIRE GROUND ELECTRICAL SYSTEM! NO
CONNECTIONS TO TRUCK’S FRAME OR BODY ALLOWED!
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical
wiring, etc that may be damaged by drilling. To insure good
performance of your spreader, check the condition of truck’s
electrical system. Using digital voltmeter, check alternator and
battery voltage. With engine running and head lights and heater
fan ON good voltage reading should fall between 13.0 and 15.3
volts. If voltage reading falls out of this range, check and adjust
your electric system.
CAUTION
Do not mount controller in the way of air bag deployment!
IMPORTANT
Make sure all wires securely attached to vehicle or spreader. Use
wire ties and/or wire clamps to attach wires. All excess wires
must be rolled into bungles and attached to vehicle or spreader.
E. Connect the 2-pin connector on the power cable to the
control box mating connector.
F. Connect wire harness single connectors to control box
connectors.
G. Connect fuse connector to the fuse terminal or ignition
switch (5 AMP max) if equipped.
H. Lay out a path for the power cable to the battery, use quick
ties to secure power cable.
DO NOT CONNECT TO BATTERY AT THIS TIME!
I. Lay out path for wire harness to the rear of the vehicle. It
is recommended to stay clear of the exhaust system. Excess
heat can damage the wire harnesses. Use quick ties to secure
harness to underbody.
J. Connect the wire harness to the motors and vibrator.
Make sure wire colors on wire harness match colors on the
motor.
Thoroughly clean battery terminals. Make sure battery
terminals have no tarnish or corrosion. DO NOT CONNECT
WIRE HARNESS TO DAMAGED OR CORRODED
TERMINALS! IT MAY RESULT IN OVERHEATING, LOST
POWER AND POTENTIAL CONTROLLER DAMAGE!
K. Connect the power cable directly to the battery.
L. Insure all functions of the controller are
working properly.
M. Observe auger moving in proper direction. If direction is
wrong reverse wires between Motor and Wire Harness.
N. Optional spot light (5 AMP max) can be installed on
spreader. Remove cap from single capped wire. Connect light
to this wire and trucks frame.
Connect
to battery
terminals only
Connect to
chute motor
Connect to
chain/auger
gear motor
Connect to vibrator
Connect Connect
#3016934 Controller
Connect
Connect (if equipped)
Connect
#3016943
Connect to fuse or wire in fuse panel
controlled by ignition switch - 5 amp max #0203700
#3016944
NOTE: Always disconnect battery before attempting to
install electrical components on your vehicle.
A. Mount the controller in a convenient location in the truck
cab. It is recommended not to mount the controller directly in
front of heat vents. Allow ample air space around controller.
B. Route both wire harnesses into truck cab through firewall
(it maybe necessary to drill holes). Insulate hole to avoid
water leaks.
C. Insure no wires are nicked or damaged during
installation.
D. Connect the 4-pin connector on the wire harness to the
control box 4-pin connector.