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Ramsey Winch RPH-35000 W/ 2 SPEED MOTOR User Manual

Page 11

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8. NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED) BEFORE ATTACHING

UPRIGHT FRAME TO WINCH, TO ASSURE PARTS ARE MOUNTED TO PROPER SIDE, REFER TO WINCH MOUNT-
ING CONFIGURATIONS, PAGE 13.
Seat well oiled quad-rings (item #40 & #41) into groove of bushing in each end of drum assembly (item #1),
as shown. Carefully set drum assem-
bly (item #1) down over motor end
bearing (item #9). Lift gear housing
end bearing (item #10) and set into
place on drum assembly. Attach
upright frame (item #2) to end bear-
ings. Install (4) shoulder bolts (item
#28) and hand tighten. Install (8)
capscrews with lockwashers (item
#18 & #24). Tighten (4) inner-most
capscrews securely, check rotation of
cable drum. Tighten (4) outer-most
capscrews securely, check rotation of
cable drum. Torque capscrews, in
above inner-most then outer-most pat-
tern, to 250 ft. lbs. each. Torque (4)
shoulder bolts to 30 ft. lbs. each.
Make sure cable drum assembly
rotates freely at this point.

9. Gently tap key (item #11) into keyway of input shaft (item #12). Liberally apply grease to shoulder of input

shaft (item #12). Place spring (item #44) over splined end of shaft. Use grease to hold spring in place on
shaft. Place spring and splined end of shaft through motor end bearing (item #9) and drum until shaft extends
through bushing (item #15). Place clutch washer (item #25) over splined end of shaft and against spring.
Place end of output coupling assembly (item #8), with longest splines, through end bearing bushing (item #15)
and mesh shaft coupling spline with splined end of shaft. Place short splined end of shifter shaft (item #13)
through washer (item #25) and into shaft coupling (item #6), meshing splines of shifter shaft with splines in
shaft coupling.

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