Ramsey Winch RPH-25000 (JERR-DAN) - Manual (Page 7)

INSTRUCTIONS FOR OVERHAUL
1. Remove wire rope from winch. Disconnect hydraulic and air lines. Remove winch and
frame from vehicle mounting.
Remove (2) nuts and washers (item #39 & #42) from air tensioner mounting bracket and
remove air tensioner assembly from winch frame. If air tensioner does not need service,
move on to STEP 2.
Loosen tube fittings (item #50 & #51), remove tube (item #20), remove fittings.
Remove nuts (item #40) under air fittings and screw (item #24) on opposite end of air
actuators (item #54). Replace actuators. Actuator nut and screws tightening torque
should be no more than 10 ft-lbs each. Fitting should be no more than 1/4 turn beyond
hand tight. Tensioner bar (item #9) is held in place by 2 screws (item #26). Use a thread-
locking compound when replacing. Torque to 30 ft-lbs each.
Remove winch and frame from mounting angles (items #7 & #8) by removing (8) cap-
screws and lockwashers (items #28 & #41).
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