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Ramsey Winch HD-P8000 W/FRAME (JERR-DAN) User Manual

Page 16

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Insert springs (item #41) into pockets in back of brake piston. The two empty
pockets should be on opposite sides.

Install roll pin (item #35) into new motor coupling below bottom of spline teeth.
Insert motor coupling (item #23), engaging it with the discs and the input shaft.

Place gasket (item #25) on mounting surface of motor (item #27). Slide motor
shaft into coupling. Attach motor to motor end bearing housing using (2) cap-
screws (item #18) and (2) lockwashers (item #22). Evenly tighten to 49 ft-lbs.
(66 Nm) torque.

Install the counterbalance valve (item #43) to the motor using (4) capscrews
(item #14) and (4) lockwashers (item #21). Tighten to 17 ft-lbs (23 Nm).

Securely connect fittings (item #24) to motor end housing and counterbalance
valve, and connect tube assembly (item #42) to fittings.

Apply at least 550 PSI hydraulic system pressure to brake and verify that brake
releases (winch drum will rotate).

41

24

42

43

21

14

24

23

25

27

22

18

15

2

35

46

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