Ramsey Winch HD-P8000 W/FRAME (JERR-DAN) User Manual

Page 14

If necessary, remove and replace the remote shifter assembly (item #3), as fol-
lows:

Loosen setscrew (item #19) and jam nut on shifter assembly, then unscrew
shifter assembly (item #3). Be sure slot in ring gear is not aligned with clutch
shifter hole. Rotate drum, if necessary, to ensure hole and slot are not aligned.

Reinstall shifter assembly with plunger, jam nut, and rod adapter positioned in
gear housing as shown at right. Thread assembly (with rod adapter engaged in
cylinder slot) into the gear housing. Pull drum toward the gear end bearing hous-
ing to remove play. Hold drum in position and continue threading the shifter
assembly in until the gap between the end of the handle and cylinder is
7/16±1/32 inch and handle is in the horizontal position (see below).

Note: This gap will vary with drum endplay. With the drum pulled against the
motor end housing, the gap should be 3/8 inch.

Lightly tighten jam nut. Rotate drum until rod adapter snaps fully into the
engaged position.

Verify that drum can be rotated freely (at least one full revolution) with clutch
shifter at the DISENGAGED position. Securely tighten jam nut while holding the
handle. Tighten setscrew (item #19) securely. Re-check clutch operation as
described on page 9.

REMOTE MANUAL

CLUTCH ADJUSTMENT

ROD ADAPTER

CYLINDER

7/16 ±1/32

REMOTE MANUAL

CLUTCH SHIFTER

PLUNGER

JAM NUT