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Instructions for overhaul hd-p8000 winch – Ramsey Winch HD-P8000 W/FRAME (JERR-DAN) User Manual

Page 10

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INSTRUCTIONS FOR OVERHAUL HD-P8000 WINCH

Take note of mounting configuration for proper mounting of parts during re-
assembly. Replace all gaskets, o-rings, and seals during re-assembly.

Remove frame assembly (item #2) by removing 8 capscrews (item #15).

Disconnect brake tube (item #42) from elbow fittings (item #24) on bottom of
end bearing housing and counterbalance valve (item #43). Remove motor from
end bearing by slowly unscrewing capscrews (item #18). CAUTION: MOTOR IS
UNDER SPRING PRESSURE.

Check breather vent (item #46). Make sure it is not clogged. If oil is leaking
from vent, check brake o-rings, backup rings, and sealing surfaces (see page
11).

Remove springs (item #41) from pockets and inspect for damage.

Remove gasket (item #25).

Remove motor coupling (#23) from end bearing. Examine coupling for signs of
wear, replace if necessary. If necessary, remove counterbalance valve (item
#43) from motor by removing capscrews (item #14)

15

2

35

46

41

24

42

43

21

14

24

23

25

27

22

18

10