Ramsey Winch HD-P8000 W/FRAME (JERR-DAN) User Manual

Page 13

Remove seal (item #38) from gear housing end bearing (item #10). Loosen nut
(item #20) and remove nylon setscrew (item #17). Remove ring gear from gear
housing end bearing, if necessary. Remove bushing (item #12) from end bear-
ing.

Press new bushing into end bearing. Install ring gear, then nylon setscrew and
nut. Ring gear must be fully seated in end bearing and slot in ring gear MUST
NOT be aligned with clutch shifter hole. Install new seal in end bearing, with
sharp edge of seal outward.

Generously apply grease (MOBILITH SHC 007) to teeth of ring gear (item #26),
teeth of planet gears in drum (item #1), and to bushing (item #12) in gear
housing end bearing. Apply a small amount of grease to base of bushing (item
#13) on motor end bearing. Apply grease to teeth of output sun gear (item #8)
and input shaft (item #11).

Place end of shaft with output sun gear on it into drum (item #1). Rotate shaft
to engage planet gears with output sun gear. Place Gear End Bearing on drum
and engage planetary gears with ring gear.

Assemble motor end bearing (item #9) to drum assembly and use tie plates
(items #37) and capscrews (items #15) to hold both end bearings together.
Tighten capscrews to 55 ft-lbs (75 Nm).