Ramsey Winch H-800 DOW-LOK W/25000 LB RATING - Manual (Page 16)

16
(18)
Place winch with gear housing cover down on work bench. Drum
shaft should be in vertical position. Set springs (item #72) into
pockets of gear housing with drag brakes (item #13) on top of disc
(item #76) and springs. Slide drum assembly (item #14) onto drum
shaft as shown.
(19)
Place clutch (item #9)
over end of drum shaft.
Align the clutch over
the pilot bushing in drum. Install the eight
capscrews (item #43) and torque the cap-
screws to 103 ft. lb. (139 Nm.) to securely
seat the clutch to the drum.
Rotate the drum to align the clutch slots with
the shaft keyways. Lightly grease four dowel
pins (item #65) and eight balls (item #33).
Use molybdenum disulfide or graphite bearing
grease. Insert the four dowel pins (item #65)
and eight balls (item #33). In the engaged
position the balls are nearly flush with the
clutch.
Lightly grease the internal and external groove and bore in locking ring (item #10) and clutch
(item #9).
Slide locking ring onto the clutch. When fully engaged, the locking ring touches the clutch
flange and there is .71 to .73 inches between the end of the locking ring and the end of the
clutch.
(20)
Place four springs (item #73) over four
roll pins on retainer plate (item #67).
Install spacer (item #29) and retainer
plate and secure to clutch using four
capscrews (item #37). Tighten cap-
screws to 9.7 ft. lb. (13 Nm.) each.
Firmly seat the retainer ring (item #70)
into drum shaft groove.
Set the shifter assembly so that the
screw heads engage the external groove
in the locking ring (item #10). Push the
clutch housing (item #19) onto the
drum shaft and latch the shifter assem-
bly in the engaged "IN" position. Insert
the two capscrews (item #46).