Ramsey Winch H-800 DOW-LOK W/25000 LB RATING - Manual (Page 11)

11
INSTRUCTIONS FOR OVERHAUL OF RAMSEY MODEL H-800
DOW-LOK®
Dis-assembly
Refer to parts list and parts drawing pages for
actual item numbers and corresponding parts
numbers.
(1)
Drain oil from gear housing by removing pipe
plug (item #63) from gear housing.
Shift clutch into the engaged "IN" position.
Remove frame angles (item #2) from winch
assembly.
(2)
Remove two capscrews (item #46) from clutch
housing (item #19) and unlatch shifter assembly.
Remove clutch housing from end of drum shaft.
Press in on retainer plate (item #67), to relieve the
spring tension and remove the retainer ring (item
#70).
Remove four capscrews (item #37), retainer plate
(item #67), springs (item #73) and spacer (item
#29).
(3)
Slide the locking ring (item #10) from the clutch.
NOTE: The locking ring cannot be removed unless
the clutch is engaged, with dowel pins (item #65)
seated in the shaft keyways.
Rotate the drum so the eight balls (item #33) and
four dowel pins (item #65) can be removed.
If necessary, the clutch (item #9) may be disassem-
bled from the drum by removing eight capscrews
(item #43). Slide drum (item #14) from drum shaft.
(4)
Remove key (item #24) from worm shaft.
Remove bearing cap (item #8) and gasket (item #56)
by unscrewing six capscrews (item #41) and lock-
washers (item 52).
Remove seal (item #68) from bearing cap and press
new seal into place.
Drag brake disc (item #13), spacer (item #76) and
spring (item #72) should be examined and replaced if
necessary.