Warner Electric ATT Tension Brakes User Manual
Page 8
8
Warner Electric •
800-825-9050
P-221 • 819-0338
ATT Brake Troubleshooting Guide
In performance problems are present after carefully following the instructions in this manual, use the following
check list.
Symptom
Check
Brake armature will not move or
• Coil Resistance
engage when power is applied
Coil may be open. See Chart 1.
to the coil.
• Power Supply
Assure proper DC voltage is being delivered to the brake.
• Airgap
If greater than 3/32" gap around entire periphery, reset.
Vibration
• Runout
Assure that shaft on which the clutch is mounted doesn’t have excessive runout.
• Shaft Engagement
Assure adequate shaft length and diameter engagement in the hub.
Low Tension
• Power Supply
Assure proper DC voltage is being delivered to the brake.
• Adequate Burnishing
Unit must be run and cycled a few times to achieve full rated torque.
• Friction Surfaces
Replacement may be required.
• Installation of replacement friction material or armature segments may be
incorrect and not allow full contact.
Clutch/Brake
Coil
Approx. Coil
Size
Voltage
Resistance (Ohms)
25
24
20.6
25
90
290
55
24
19.6
55
90
230
115
24
16.5
115
90
182
Chart 1
- UNIBRAKE NEMA 4 (6 pages)
- UNIBRAKE (8 pages)
- ARC 2000 (16 pages)
- ARC Clutch_ZRC Top Load (18 pages)
- ZRC Clutch_ARC Top Load (18 pages)
- Dairy Cap Chuck (24 pages)
- Dairy Capping Headsets (10 pages)
- Autogap 475 & 650 (4 pages)
- Brushholder Installation (2 pages)
- Autogap 825-1225 (2 pages)
- Electro-Packs EP-170, 250, 400, 500, 825, 1000, 1525 (20 pages)
- Electro-Brake 375, 475, 650, 825, 1000, 1225 (20 pages)
- Electro-Clutch EC-375, EC-475, EC-650, EC-825, EC-1000, EC-1225 (20 pages)
- 5300-101-001 Collector Ring (2 pages)
- 5301-101-010 Collector Ring (2 pages)
- Brushholder Assembly and Mounting Dimensions (2 pages)
- SF_PB 400 (2 pages)
- SF_PB 250 (2 pages)
- Autogap 825-1525 (4 pages)
- Electro-Module EM-50, EM-100, EM-180, EM-210, EM-215 (22 pages)
- FB-375, 475, 650 (14 pages)
- 5200-101-012 Conduit Box Kit (4 pages)
- 5200-101-011 Conduit Box Kit (4 pages)
- 5200-101-010 Conduit Box Kit (4 pages)
- Recommended Electrical Installation Procedure for Warner Electric Clutches and Brakes (2 pages)
- EP-400 Vertical Mounting (2 pages)
- EP-250 Vertical Mounting (2 pages)
- Autogap 500 (4 pages)
- ER 825 and 1225 Normal Duty (16 pages)
- ER 825 and 1225 Heavy Duty (14 pages)
- ERS Electrically Released Brakes (6 pages)
- AT Brakes & Clutches Complete Brake Repair – On the Shaft, Sizes 25, 55, 115 (4 pages)
- AT Brakes (6 pages)
- AT Brake–Major Service Repair Instructions for Sizes 25, 55, 115 (9 pages)
- AT Clutch – Major Service Sizes 25, 55, 115 (12 pages)
- 5162-101-002 Conduit Box Kit (6 pages)
- Electrically Released Permanent Magnet Clutch Compatible Modules (4 pages)
- Electrically Released Motor Brake Module for EM-MBFB and EUM-MBFB (6 pages)
- Electrically Released Brake Module For EM-FBB and EUM-FBB (4 pages)
- Electrically Released Brake ER-375, ER-475, ER-650 (12 pages)
- Autogap 825-1525 Special Heavy Duty (4 pages)
- 5370-101-042 Conduit Box Kit (4 pages)
- Preassembled Clutch_Electrically Released Brake Module (7 pages)
- EUM-50_EUM-100_EUM-180_EUM-210_EUM-215 (16 pages)
- 5370-101-045 Conduit Box Kit (5 pages)