Trouble shooting – Dings Dynamics Group 90 Series End Mount NEMA 4 User Manual
Page 4

Table 2. Dimensions
Figure 4. Outline Drawing
TROUBLE SHOOTING
A.
IF BRAKE DOES NOT RELEASE:
1.
Check brake visually for broken or damaged parts.
2.
Check for broken leadwire or bad electrical connection.
3.
Check for correct voltage. Line voltage must correspond to the 
voltage for which the brake coils are connected. If the line 
voltage is more than 10% below the voltage for which the 
brake coils are connected, the magnet will not pull in, causing 
the coils to burn out within minutes. If the line voltage is more 
than 10% above the voltage for which the brake coils are 
connected, the coils will overheat and burn out.
4.
Check for burned-out coils (coils may be charred or burned).
5.
Check for excessive magnet gap. (See WEAR ADJUSTMENT.)
6.
Check for failure or power supply to brake.
B.
IF BRAKE DOES NOT STOP:
1.
Check brake visually for broken or damaged parts.
2.
Make certain hub has not shifted position on the motor shaft 
and that all rotating discs are fully engaged on the hub.
3.
Check that the manual release is in the normal position.
4.
Check disc wear. (See WEAR ADJUSTMENT.)
C. IF BRAKE CHATTERS OR HUMS:
1.
See that magnet faces are clean. To remove dirt, insert a clean
sheet of paper between magnet faces and energize brake. 
Move paper around between faces to dislodge dirt, then 
remove paper.
2.
Check for low voltage. Magnet will not pull in, and coils will 
burn out if line voltage is beyond 10% below the voltage the 
brake coils are connected for.
3.
See that magnet faces are parallel within tolerance. Readjust 
magnet gap to “D” min. (See WEAR ADJUSTMENT.)
D.
IF MANUAL RELEASE DOES NOT WORK:
1.
Check for broken or damaged parts.
2.
Check return spring (10). Brake will not reset automatically if 
this spring is broken.
3.
Check quantity of shim washers (14 & 15) under release stop 
screws. (See MANUAL RELEASE ASSEMBLY.)
4740 WEST ELECTRIC AVENUE
lMILWAUKEE, WI 53219 lPHONE 414/672-7830 lFAX 414/672-5354
l
www. dingsbrakes.com
Torque
lb-ft
Model No.
with hub
seal
Wt. Lbs.
(with hub
seal)
Model No.
without hub
seal
Wt. Lbs.
(without
hub seal)
Thermal
Capacity
HPS/Min
Inertia
WK
2
lb-ft
2
Dimensions in inches
C
N
X
AC
D
H
MIN
MAX
125
92125-51
128
92125-52
126
20
1.00
7.88
2.31
2.31
2.16
0.030
0.080
1.38
180
92180-51
128
92180-52
126
20
1.00
7.88
2.31
2.31
2.16
0.030
0.070
1.19
230
93230-51
141
93230-52
139
20
1.30
8.25
2.94
2.94
2.19
0.035
0.080
1.31
270
93270-51
141
93270-52
139
20
1.30
8.25
2.94
2.94
2.19
0.035
0.070
1.19
330
94330-51
149
94330-52
147
20
1.60
8.88
3.56
3.56
3.44
0.040
0.070
1.25
360
94360-51
149
94360-52
147
20
1.60
8.88
3.56
3.56
3.44
0.040
0.070
1.19
450
95450-51
159
95450-52
157
20
1.90
9.50
4.19
4.19
4.06
0.045
0.070
1.19
