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Mallory Ignition Mallory HYFIRE V ELECTRONIC IGNITION CONTROL 585 User Manual

Page 4

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MALLORY IGNITION

550 MALLORY WAY, CARSON CITY, NV 89701

4

TACHOMETER COMPATIBILITY LIST
Aftermarket

White Wire

Magnetic Trigger

Tachometer

Trigger

Connector

Autogage

29074

29078

Autometer

—

—

Ford Motorsport

—

—

Moroso

—

—

Stewart

29074

29078

S.W. & Bi Torx

—

—

Sun

29074

29078

VDO

8910

29078

AMC (Jeep)

29074

29078

Chrysler

29074

29078

Ford (Before 1976)

29074

29078

Ford (After 1976)

29074

29078

GM

Bypass in-lin

Bypass in-line

filter

filter

Imports

29074

29078

Engine Run-On

If your engine continues to run even when the ignition is turned off,

you are experiencing engine run-on. Usually, older vehicles with an

external voltage regulator are susceptible to this condition. Because

the HYFIRE

®

V Ignition Control receives power directly from the bat-

tery, it does not require much current to keep the unit energized. If you

are experiencing run-on, it is due to a small amount of voltage going

through the charging lamp indicator and feeding the small red wire

(even if the key is turned off).
Early Ford and GM: To solve the run-on problem, a diode is supplied

with the HYFIRE

®

V Ignition Control. By installing this diode in-line of

the wire that goes to the charging indicator, the voltage is blocked

from entering the HYFIRE

®

V Ignition Control. Figure 4 shows the

proper diode installation for early Ford and GM vehicles.
NOTE: Diodes are used to allow voltage to flow only one way.

Make sure the diode is installed facing the proper direction, as

shown in Figure 4.
Ford: Install the diode inline to the wire going to the #1 terminal.

GM: Install the diode inline to the wire going to the #4 terminal.
GM 1973-83 with Delcotron Alternators

GM Delcotron alternators use an internal voltage regulator. Install the

diode inline on the smallest wire exiting the alternator (see Figure 5A).

It is usually a brown wire.
Most other applications: To eliminate run-on, connect a Chrysler dual

ballas resistor as shown in Figure 5B.
Misses and Intermittent Problems

Experience has shown that if your engine is misfiring or hesitating at

higher RPM, it is usually not a HYFIRE

®

problem. Most common causes

include a coil or plug wire failure, arcing from the cap or boot plug to

ground or spark ionization inside the cap. Perform the following checks:
• Inspect the plug wires at the cap and at the spark plug for a tight

connection. Visually inspect for cuts, abrasions, or burns.

• Inspect the primary coil wire connections. Because the HYFIRE

®

V

Ignition Control receives a direct 12 volt source from the battery,

there will not be any voltage at the coil positive (+) terminal, even

with the key turned on. During cranking, or while the engine is run-

ning, very high voltage will be present and no test equipment should

be connected.

WARNING: Do not touch the coil terminals during cranking or

while the engine is running.
• Make sure that the battery is fully charged and the connections are

clean and tight, especially if you are not running an alternator. If the

battery voltage drops below 10 volts during a race, the HYFIRE

®

V

Ignition Control output voltage will drop.

• Is the engine running lean? Inspect the spark plugs and the entire

fuel system.

• Check all wiring connections for corrosion or damage. Remember

to use proper connections followed by soldering, then seal the con-

nections completely.

If the items above are ok, use the procedure on Page 5 to test the

ignition for spark. Mallory also offers an Ignition Tester (PN 28357)

that allows you to check the entire ignition system while it is installed

in the vehicle. This tool can also be used to check RPM limiters, RPM

activated switches, and shift lights.

SMALL RED

FROM HYFIRE

®

V

12 VOLT

IGNITION SWITCH

CHRYSLER DUAL

BALLAST RESISTOR

WHITE WIRE FROM

HYFIRE

®

V

FROM POINTS OR

AMPLIFIER

FIGURE 3

VOLTAGE

REGULATOR

1 2 3 4

FOR EARLY GM VEHICLES—

ATTACH DIODE TO

#4 TERMINAL

FOR FORD VEHICLES—

ATTACH DIODE TO

#1 TERMINAL

1A-100V DIODE

TO CHARGING LIGHT

SPLICE HERE

FIGURE 4

DELCOTRON

ALTERNATOR

1A-100V DIODE

TO CHARGING LIGHT

SPLICE HERE

FIGURE 5A

HYFIRE

®

V SMALL RED

SWITCHED 12V

CHRYSLER DUAL

BALLAST RESISTOR

TO ENGINE/CHASSIS

GROUND

FIGURE 5B