Magnum Venus Plastech UPMS-1000 Monitoring System - Manual (Page 3)

OPERATIONS MANUAL
UPMS-1000-XXX
MAGNUM VENUS PLASTECH REV 1.02
NOVEMBER 2010 PAGE 3
TABLE OF CONTENTS
CHAPTER 1-Safety and Warning Information ............................................................. 5
Operating Your Polyester System Safely ............................................................................................. 5
1. Introduction .................................................................................................................................. 5
1.2 Personal Safety Equipment ....................................................................................................... 6
2.1 Hazards Associated with Laminating Operations ...................................................................... 6
2.2 Catalyst (Methyl Ethyl Ketone Peroxide) ................................................................................... 7
2.3 Clean-Up Solvents and Resin Diluents ...................................................................................... 8
2.4 Catalyst Diluents ...................................................................................................................... 10
2.5 Cured Laminate, Overspray and Laminate Sandings Accumulation ....................................... 10
2.7 Toxicity of Chemicals ............................................................................................................... 10
2.8 Treatment of Chemical Injuries ................................................................................................ 11
3.0 Equipment Safety ..................................................................................................................... 12
3.1 Emergency Stop Procedures ................................................................................................... 12
3.2 Grounding ................................................................................................................................ 13
CHAPTER 2-Overview ................................................................................................. 15
DESCRPTION ........................................................................................................................................ 15
ITEMS AND TOOLS NEEDED ............................................................................................................... 15
CHAPTER 3-General Setup ........................................................................................ 17
DISPLAY SETUP .................................................................................................................................... 17
DISPLAY PROGRAMMING .................................................................................................................... 18
DISPLAY READOUTS ............................................................................................................................ 21
CHAPTER 4-Calibration .............................................................................................. 22
UPMS-1000 CALIBRATION PROCEDURE ........................................................................................... 22
MANUAL METERING PUMP CALIBRATION .................................................................................... 22
CALIBRATION FOR RATIOS ............................................................................................................ 23
CALIBRATION FOR RATE ................................................................................................................ 24
ENTERING THE KFR FACTOR FOR RATES............................................................................... 24
CHAPTER 7-Troubleshooting .................................................................................... 29
CHAPTER 8-Maintainence/Assembly Drawings ....................................................... 31
JV SERIES FLOW METER .................................................................................................................... 31
SRZ-10 FLOW METER .......................................................................................................................... 33
SRZ-20 FLOW METER .......................................................................................................................... 37
SRZ-40 FLOW METER .......................................................................................................................... 41
SRZ-100 FLOW METER ........................................................................................................................ 45
CHAPTER 9-OEM Documentation.............................................................................. 49