Astro Pneumatic 9447 25pc. Screw Extractor/Drill & Guide Set - Manual (Page 2)

25PC. SCREW EXTRACTOR/DRILL &
GUIDE SET
1
PRODUCT INFORMATION
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•
•
•
•
Normal use of this product is likely to expose
the user to dust and/or microscopic particles
containing chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm. Always wear
appropriate safety equipment and clothing when
using this product. Study, understand and follow
all instructions provided with this product.
Always wear ANSI approved goggles when using
this product.
Always select the correct accessories of the
correct size and design for the job that you are
attempting to perform.
Always work in a clean, safe, well-lit, organized
and adequately equipped area.
Do not begin repairs without assurance that
vehicle is in secure position, and will not move
during repair.
Foreseen Use of the Tool
Do not use the tool outside of the design intent.
Never modify the tool for any other purpose, or for its use.
Unpacking
When unpacking, check the parts diagram and part number listing
on page 2 to make sure all parts are included. If any parts are
missing or damage, please call your distributor.
Important
Read these instructions carefully before installing, operating,
servicing or repairing this tool. Keep these instructions in
a safe accessible place.
Model: Product Type:
www.astrotools.com
•Astro Pneumatic Tool Co. warrants our products to the original user against
defective material or workmanship for a period of 1 year (except where noted on our
price schedule) from the date of 1st use. Astro reserves the right to determine
whether the product failed because of defective material, workmanship or other
causes and to charge back for missing parts. Astro Pneumatic Tool Co., at its
discretion, will repair products covered under this warranty free of charge. The
distributor should direct the original user to return the product (with the exceptions
listed below) with the distributor’s name, address, adequate proof of date of
purchase or a copy of warranty card, and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not covered by this
warranty.
•Astro Pneumatic Tool Co. or its authorized service representatives must perform all
warranty repairs. Any repair to the product by unauthorized service representatives
voids this warranty. The rights under this warranty are limited to the original user and
may not be transferred to subsequent owners.
•
I f one part of this product fails, please do not return the entire product. Astro will
replace free of charge component parts of this product that fail within 1 year of first
use by the original user. Items included in this category include but are not limited to
kits, hand tool kits and any other product where there are multiple items or
components that make up the unit. Please contact the phone number below in order
to obtain the replacement components covered under warranty.
•This warranty is in lieu of all other warranties, expressed or implied, including
warranties of merchantability and fitness for a particular purpose. Some states do
not allow the exclusion of limitations of incidental or consequential damages so the
above limitations may not apply to you. All claims must be sent to:
Astro Pneumatic Tool Company
P.O. Box 251935
Los Angeles, CA 90025
1 YEAR LIMITED WARRANTY
• Extracts screws and bolts
• Can be used on thread sizes 5mm to16mm
• Removes broken fastener without breaking
or jamming
• Turns broken fasteners and screws out and
permits highest torque without expansion
• Blow molded case
9447
25PC. SCREW EXTRACTOR/DRILL &
GUIDE SET
2
Select correct size drill and drill guide bushing for the job.
Place drill guide bushing over screw that is being extracted. Use the selected HSS drill bit and drill smaller
hole into damaged screw.
Drive in the extractor pin without damaging previouslly drilled hole. Slide correct size extractor nut onto the
extractor pin and unscrew using a wrench
For sunken or protruding broken screws see chart below for assistance in selecting correct guide bush size. 1.)
2.)
3.)
4.) Caution: To help prevent personal injury
Safety Precaution
Safety Precaution
9447
25PC. SCREW EXTRACTOR/DRILL &
GUIDE SET
Part No. Description
9447-CASE Blow Molded Case
9447-01D
1/8” (3.175MM) HSS Drill
9447-02D 3/16” (4.76mm) HSS Drill
9447-03D 1/4” (6.35mm) HSS Drill
9447-04D 5/16” (7.94MM) HSS Drill
9447-05D 11/32” (8.73mm) HSS Drill
9447-01P #1 Extractor Pin
9447-02P #2 Extractor Pin
9447-03P #3 Extractor Pin
9447-04P #4 Extractor Pin
9447-05P #5 Extractor Pin
9447-01G G1 Drillling Guide
9447-02G G2 Drilling Guide
Part No. Description
9447-03G G3 Drilling Guide
9447-04G G4 Drilling Guide
9447-05G G5 Drilling Guide
9447-06G G6 Drilling Guide
9447-07G G7 Drilling Guide
9447-08G G8 Drilling Guide
9447-09G G9 Drilling Guide
9447-10G G10 Drilling Guide
9447-01N N1 Extractor Nut
9447-02N N2 Extractor Nut
9447-03N N3 Extractor Nut
9447-04N N4 Extractor Nut
9447-05N N5 Extractor Nut
For screws that are really seized up, first spay with a solvent
or heat up. Extractor pins are manufactured from high grade
materials and should be kept straight and not heated.
Bolt
Size ”
Bolt
Size mm
Pre-Drill
Size
Drill
Size
Extractor
Pin Size
Nut
Size
Wrench
Size
3/16” 5mm 1/8” - Size 1 Size N1 Wr. 3/8”
1/4” 6mm 1/8” - Size 1 Size N1 Wr. 3/8”
9/32” 7mm 3/16” 1/8” Size 2 Size N1 Wr. 7/16”
5/16” 8mm 3/16” 1/8” Size 2 Size N1 Wr. 7/16”
11/32” 9mm 1/4” 3/16” Size 3 Size N1 Wr. 1/2”
3/8” 10mm 1/4” 3/16” Size 3 Size N1 Wr. 1/2”
7/16” 12mm 5/16” 3/16” Size 4 Size N1 Wr. 9/16”
1/2” 14mm 11/32” 1/4” Size 5 Size N1 Wr. 5/8”
9/16” 16mm 11/32” 1/4” Size 5 Size N1 Wr. 5/8”
Hardened and burnished for either sunken (01 + 02) or
protruding (04) bolts.
Part
No.
01
Dia. O.D.
01
Dia. O.D.
02
Dia. O.D.
02
Dia. O.D.
9447-01G 9/32” 7.14 1/8” 3.175
9447-02G 5/16” 7.94 1/8” 3.175
9447-03G 11/32” 8.73 1/8” 3.175
9447-04G 3/8” 9.53 1/8” 3.175
9447-05G 13/32” 10.32 3/16” 4.76
9447-06G 7/16” 11.11 3/16” 4.76
9447-07G 15/32” 11.91 3/16” 4.76
9447-08G 1/2” 12.70 3/16” 4.76
9447-09G 17/32” 13.49 1/4” 6.35
9447-10G 9/16” 14.29 1/4” 6.35
Chart for using Guide Bush
01G
07G
09G
010G
02G
03G
04G
06G
07G
05G
01N
01P
01D
02D
03D
04P
04D
05P
05D
03P
02P
02N 03N 04N 05N
Caution: To help prevent personal injury
Step 1 Step 2 Step 3
PLEASE DO NOT RETURN ANY PRODUCT TO THE P.O. BOX.
CALL 1-800-221-9705 FOR INSTRUCTIONS.