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Max8730 low-cost battery charger – Rainbow Electronics MAX8730 User Manual

Page 18

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MAX8730

Low-Cost Battery Charger

18

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The MAX8730 includes a foldback feature, which
reduces the Schottky requirement at low battery volt-
ages. See the Foldback Current Section.

Setting Input-Current Limit

The total input current, from a wall adapter or other DC
source, is the sum of the system supply current and the
current required by the charger. When the input current
exceeds the set input current limit, the MAX8730
decreases the charge current to provide priority to sys-
tem load current. System current normally fluctuates as
portions of the system are powered up or put to sleep.
The input-current-limit circuit reduces the power
requirement of the AC wall adapter, which reduces
adapter cost. As the system supply rises, the available
charge current drops linearly to zero. Thereafter, the
total input current can increase without limit.

The total input current is the sum of the device supply cur-
rent, the charger input current, and the system load cur-
rent. The total input current can be estimated as follows:

where

η is the efficiency of the DC-DC converter (typi-

cally 85% to 95%).

CLS sets the maximum voltage across the current-
sense resistor RS1, which determines the input current
limit. The full-scale differential voltage between CSSP
and CSSN is 75mV (5A for RS1 = 15m

Ω). Set CLS

according to the following equation:

The input range for CLS is 1.1V to V

REF

. Choose a cur-

rent-sense resistor (RS1) to have a sufficient power rat-
ing to handle the full system current. The current-sense
resistor may be reduced to improve efficiency, but this
degrades accuracy due to the current-sense amplifier’s
input offset (±3mV). See the Typical Operating Charac-
teristics
to estimate the input current-limit accuracy at
various set points. The input current-limit error amplifier
(GMS) is compensated at the CCS pin; see the Com-
pensation
section.

Input-Current Measurement

IINP monitors the system-input current sensed across
CSSP and CSSN. The voltage of IINP is proportional to
the input current according to the following equation:

V

IINP

= I

INPUT

x RS1 x G

IINP

x R

10

where I

INPUT

is the DC current supplied by the AC

adapter, G

IINP

is the transconductance of IINP

(2.8µA/mV typ), and R

10

is the resistor connected

between IINP and ground. Connect a 0.1µF filter
capacitor from IINP to GND to reduce ripple. IINP has a
0 to 4.5V output-voltage range. Connect IINP to GND if
it is not used.

The MAX8730 provides a short-circuit latch to protect
against system overload or short. The latch is set when
V

IINP

rises above 4.2V, and disconnects the adapter

from the system by turning PDS off (PDL does not
change). The latch is reset by bringing SRC below
UVLO (remove and reinsert the adapter). Choose a fil-
ter capacitor that is large enough to provide appropri-
ate debouncing and prevent accidental faults, yet
results in a response time that is fast enough to ther-
mally protect the MOSFETs. See the System Short
Circuit
section.

IINP can be used to measure battery-discharge current
(see Figure 1) when the adapter is absent. To disable
IINP and reduce battery consumption to 10µA, drive
INPON to low. Charging is disabled when INPON is
low, even if the adapter is present.

AC-Adapter Detection and

Power-Source Selection

The MAX8730 includes a hysteretic comparator that
detects the presence of an AC power adapter and
automatically selects the appropriate power source.
When the adapter is present (V

ASNS

> V

BATT

-

-100mV) the battery is disconnected from the system
load with the p-channel (P3) MOSFET. When the
adapter is removed (V

ASNS

< V

BATT

- -270mV), PDS

turns off and PDL turns on with a 5µs break-before-
make sequence.

The ACOK output can be used to indicate the presence
of the adapter. When V

ACIN

> 2.1V and V

ASNS

> V

BATT

- 100mV, ACOK becomes low. Connect a 10k

Ω pullup

resistor between LDO and ACOK. Use a resistive volt-
age-divider from the adapter’s output to the ACIN pin to
set the appropriate detection threshold. Since ACIN
has a 6V absolute maximum rating, set the adapter
threshold according to the following equation:

Relearn Mode

The MAX8730 can be programmed to perform a relearn
cycle to calibrate the battery’s fuel gauge. This cycle
consists of isolating the battery from the charger and dis-
charging it through the system load. When the battery

V

V

ADAPTER THRESHOLD

ADAPTER MAX

_

_

>

3

V

I

x RS

x

V

mV

CLS

LIMIT

REF

=

1

75

I

I

I

x V

V

x

INPUT

LOAD

CHARGE

BATTERY

IN

=

+

η