Rough Country 900.20 - Manual (Page 7)

15. Pull the stock rear bump stop out of the mount. Using a 13mm socket, unbolt the 2 bolts holding the bracket to the
frame.
16. Using the 2-8mm x 70mm bolts and flat washers from 1687bag2, install the bump stop extension bracket along with
the stock bracket to the frame. Tighten using a 13mm socket. Reinstall the factory rubber bump stop in the cup. See
PHOTO 5.
17. Install the new spring into the upper and lower coil spring seat. A coil spring or strut compressor will be needed
to install the new coil spring. Make sure the coil spring is seated properly into the coil seat, by rotating the spring
until the pigtail end fits the spring pocket. Install the coil spring clip using a 13mm wrench, Torque to 16ft/bs.
18. Install the new sway bar drop brackets in between the frame and the sway bar mount as shown in PHOTO 6. Using
the 10mm x 55mm bolts and washers supplied in 1687bag1. Tighten using a 17mm wrench.
19. Assemble the new shocks. Part 650328 hydro / 650380 Nitro with bushings /sleeves.
20. Install the shock into the factory location using the stock hardware. Tighten using a 15mm and 18mm socket.
Tighten the upper to 25 ft/lbs and the lower to 55 ft/lbs.
21. Install the new track bar bracket into the stock frame mount on the passengers side using the 7/16” x 1” bolt, wash-
ers and nut from 1687bag2, using a 16mm socket and wrench. Bolt the new bracket to the mount. Insert the sleeve
from 1687bag2 into the new bracket and insert the 12mm x 65mm bolt, washer through the bracket and sleeve
where the track bar was bolted stock. Tighten using a 19mm wrench and socket. Flip the track bar from end to end
and install into the new bracket and axle bracket with the stock track bar bolts.. Using a T55 and 18mm wrench
torque to 50ft/lbs. See PHOTO 7 & 8.
22. Install the tires/wheels and lug nuts. Using a 13/16” deep well socket. Lower the vehicle to the ground.
23. Tighten the lower control arms using a 21mm socket and wrench.
24. Tighten the upper control arms using a 15mm socket and T-50 torx head bit.
25. Thoroughly grease all grease fittings in the suspension links
PHOTO 5 PHOTO 6
PHOTO 7 PHOTO 8
INSTALL BUMP STOP SPACER
INSTALL THE TRACK ROD BRACKET INSTALL TRACK ROD IN BRACKET
INSTALL SWAY BAR BRACKETS