Rough Country RC611 User Manual
Page 7

34. Install radiator using stock hardware and use a 7/16” socket to tighten. See Photo 25.
35. Reinstall fan shroud and power steering reservoir using stock hardware. Use a 1/2” socket to tighten bolts. Make
sure fan spins without contacting fan shroud.
36. Reinstall diff vent hose on the middle radiator mount.
37. Reinstall air filter housing if removed and battery cable. Install plastic jeep cover using stock hardware
38. Check operation of both shift levers. If there is contact with floor, slightly trim on the floor pan in the area the shifter is
hitting and check operation again. Do not over-trim the area.
39. Reinstall both inner and outer shift boots checking operation while installing them. Inner boot may need to be
trimmed to allow full throw of the shifter. Secure with stock hardware and use screwdriver on inner and 8mm socket
on outer boot to tighten.
40. (For Manual Shift) Install shifter rod extension using a 7/16 wrench. See Photo 26. Install shift knobs using 3/4
wrench to set and tighten knob. See Photo 27.
41. Bend parking brake cable bracket down located above driveshaft to allow slack. See Photo 28.
42. Remove rubber exhaust grommet from exhaust hanger.
43. Using a 3/8” socket remove bolt from exhaust hanger
above muffler.
44. Enlarge the existing hole with a 11/32” drill bit. See Photo
29.
Photo 25
Reinstall the radiator shroud
Photo 26
Photo 27
Install the shifter extensions
Install 4wd selector knob
Photo 28
Bend bracket down to allow for slack
Photo 29
Enlarge hole