Rough Country RC610 - Manual (Page 7)

34. Reinstall fan shroud and power steering reservoir using stock hardware. Use a 1/2” socket to tighten bolts. Make
sure fan spins without contacting fan shroud.
35. Reinstall diff vent hose on the middle radiator mount.
36. Reinstall air filter housing if removed and battery cable. Install plastic jeep cover using stock hardware
37. Check operation of both shift levers. If there is contact with floor, slightly trim on the floor pan in the area the shifter is
hitting and check operation again. Do not over-trim the area.
38. Reinstall both inner and outer shift boots checking operation while installing them. Inner boot may need to be
trimmed to allow full throw of the shifter. Secure with stock hardware and use screwdriver on inner and 8mm socket
on outer boot to tighten.
39. (For Manual Shift) Install shifter rod extension using a 7/16 wrench. See Photo 25. Install shift knobs using 3/4
wrench to set and tighten knob. See Photo 26.
40. Bend parking brake cable bracket down located above driveshaft to allow slack. See Photo 27.
41. Remove rubber exhaust grommet from exhaust hanger.
42. Using a 3/8” socket remove bolt from exhaust hanger above muffler.
43. Enlarge the existing hole with a 11/32” drill bit. See Photo 28.
44. Install the new exhaust hanger drop bracket using the supplied 5/16” x 1” bolt and lock nut Tighten using a 13mm
wrench to tighten. Install rubber exhaust grommet onto new bracket and reinstall muffler. See Photo 29 & 30.
45. (AUTO TRANSMISSION ONLY) Proceed to installation instructions for automatic shifter bracket
46. Re-Check all fasteners / components to make sure nothing is binding or in the way of moving parts.
Photo 25 Photo 26
Photo 27 Photo 28
Photo 29 Photo 30
Install the shifter extensions Install 4wd selector knob
Bend bracket down to allow for slack Enlarge hole
Install new muffler bracket Reinstall the muffler grommets