Rough Country RC610 - Manual (Page 5)

18. Repeat installation of the body pucks for opposite side.
19. Install the new front bump stop extension under the bump stop on radiator core support. See Photo 13. Use the
bracket as a template an mark and drill a 1/4” hole in frame. Secure using the supplied 5/16” self tapping bolt. Snug
using a 13mm socket. Do not over tighten the self tapping bolt. Repeat for opposite side.
20. After all body pucks and bump stop extension are in tighten all 1/2 bolts using 19mm and 16mm for 7/16 bolts.
21. Remove plastic bezel under fuel filler tube and pull filler neck out. Loosen the clamps on hoses at tank using a 5/16”
socket. Pull the hoses off of tank only enough to have slack in hose and be able to re-clamp. See Photo 14 & 15.
22. Test fit to make sure filler tube can be reattached to body. Tighten hose clamps and attach filler tube back to body
using stock hardware and use a 8mm socket to tighten. Reinstall plastic bezel trimming maybe needed to make fit
around fuel filler hose.
23. Install steering shaft with marks made earlier and use stock hardware and 1/2 socket to tighten. See Photo 16.
Note: The steering shaft may have to removed in order to free the slip joint in the shaft. After the shaft is ex-
tended, reinstall shaft.
24. Make sure vacuum lines are clear from the steering shaft. Re-position the lines if necessary.
25. Remove vacuum hose end that installs in the brake booster.
26. Install the supplied rubber extension on the stock brake booster end.
27. Install the supplied coupler in the rubber extension and install the assembly on the stock line. See Photo 17.
28. Reinstall hose on the brake booster. See Photo 18.
Photo 13
Install radiator core brackets
Photo 14
Move plastic cover
Photo 15
Loosen clamps and pull hose to allow slack
Photo 16
Reinstall steering shaft.
Photo 17 Photo 18
Install stock end on hose Install the coupler on new hose and stock hose