Rough Country PERF644 - Manual (Page 6)

TRANSFER CASE DROP INSTRUCTIONS
1. Position a floor jack under the transfer case skid plate and remove the stock bolts from the skid plate on one side
of the skid plate only. Slightly loosen other side, but do not remove bolts. See Photo 1.
2. Carefully lower the skid plate to allow for installation of the transfer case drop pucks. See Photo 2. Jack up the
floor jack and install with the supplied bolts. Tighten bolts using a 3/4” Socket
3. Repeat on other side.
4. On some 03-06 models, in addition to the 3 skid plate bolts ,the vehicle may be equipped with a skid plate for the
automatic transmission. For this option, two spacers and two bolts are supplied and the installation procedure is
the same.
PHOTO 1 PHOTO 2
7. On the rear, slightly grease and insert the sway bar bushings
and 10mm sleeves in the new rear extended sway bar links.
Secure the links to the stock location with the supplied 10mm x
60mm bolt, washers and nuts supplied. See Photo 12. Tighten
using a 15mm Socket / Wrench. On the upper mounts you will
reuse the factory winged nut with the supplied 10mm x 60mm
bolts. Tighten all 10mm bolts to 40 ft. lbs.
8. Jack up the axle to lightly compress the coil springs.
9. Install the rear shock absorber in the factory mounts with the
factory hardware using a 15mm & 18mm wrench for the lower
and a 13mm socket for the upper. Tighten hardware.
10. Install the wheels and tires and lower the vehicle to the floor.
11. Reinstall the factory sway bar links with the factory hardware
using a 15mm wrench and tighten.
12. Reinstall the track bar in the axle mount and secure with the
supplied 12mm x 65mm bolt and tighten using a 18mm socket &
wrench.
PHOTO 12
Rear Sway Bar Link