Rough Country 620N2 - Manual (Page 4)

12. To install the new tracking bar bracket on the front axle housing on the passenger side, place the track bar bracket
on the stock mount where the flange matches with the stock flange on the right side of the bracket as shown in
Photo 6. Install supplied 12mm x 65mm long bolt and flange lock nut to secure. (Torque to 45ft/lbs). Using the hole
in the new bracket as a guide, drill a 3/8" hole through the stock flange of the track bar housing as shown in
Photo 7.
Install the 3/8 ” x 1 1/4" bolt, washer and 3/8" flange lock nut. (Torque to 35 ft/lbs). Do not install the track rod to the
bracket at this time.
13. Assemble and install new front shock absorbers Part #658695 with the factory hardware. Tighten upper stem type
mounts only until bushings swell slightly – do not over-tighten, torque lower mounts to 45 ft lbs. See Photo 8.
14. Locate the provided sleeves in 1620Bag1 bag and install into one end of the new sway bar link. Install the new sway
bar link in the lower factory location on the stud with stock nut. Install on the sway bar using the supplied 12mm x
65mm bolts, washers on both sides against bushings/nuts. Tighten Hardware using a 18mm wrench
See Photo 9.
15. Install new brake line relocating brackets in stock hole reusing the T45 torx head bolt on frame rail. Pull steel line out
from the frame rail (Use caution when rerouting the steel line so you do not kink the line). Mount the line to the
bracket using the 5/16
” x 1” bolts, washers and flange lock nut. See Photo 10.
16. Do not tighten the springs at this time. The spring hardware will be tightened once the vehicle is on the ground and
the suspension has been cycled. Tightening the hard-
ware at this time with the vehicle off the ground could
result in a stiff ride.
17. Install tires/wheels, remove jack stands and lower vehi-
cle to floor.
18. Tighten the front spring ’s shackle mount to 90-95 ft /lbs
and the frame mount to 100 ft/lbs and install the track
rod on the track rod bracket with the supplied 12mm x
50mm bolt, nut & washer on the head of the bolt against
track rod bushing. Refer back to
Photo 6.
Photo 6 Photo 7
Photo 8 Photo 9
Photo 10
Brake Line
Relocation Brkt.