Rough Country 633XN2 - Manual (Page 5)

FRONT SWAY BAR DISCONNECT INSTRUCTIONS
1. Install the upper sway bar mount on the top of front sway bar where the stock link was secured, using the supplied
3/8” x 1.25” bolt lock washer and thick washer. Tighten using a 9/16” wrench making sure the mount is straight. See
Photo 1.
2. Using a hammer, remove the lower stock sway bar link mounting bolt from the axle mount.
3. Install supplied pin on the axle. See Photo 2. Hold using a screwdriver & tighten 1/2” lock nut using a 3/4” wrench.
4. Assemble the sway bar link with the link body, the jam nut and rod end Adjust the sway bar to a length of 11 1/4”
from top to bottom. Tighten the jam nut against the rod end using a 5/8” & 3/4” wrench.
5. Install the sway bar link on the upper sway bar mount with the supplied 1/2” flange lock nut. See Photo 3. Tighten
using a 5/8” & 3/4” wrench.
6. With the sway bar link installed on the supplied frame bracket, swing the bracket and sway bar link up and position
the bracket on the frame as shown in Photo 4.
7. While holding the bracket in place, remove the sway bar link from the bracket. Mark and drill the holes using a 1/4”
drill bit.
8. Install the supplied 5/16” x 1” self tapping bolt in the drilled holes and tighten using a 1/2” socket. See Photo 5. Do
not over tighten the self tapping bolts.
9. Install on the lower axle mounting pin. Install the disconnect pin. See Photo 6. Note: When disconnected the
hitch pin will be used on the upper mount to secure the sway bar link to the mount.
PHOTO 2
PHOTO 29
PHOTO 1
INSTALL BRACKET USING THICK WASHER
PHOTO 3
PHOTO 6
INSTALL LINK ON THE AXLE AND SECURE
PHOTO 4
PHOTO 5
INSTALL THE PIN ON THE AXLE
INSTALL THE LINK ON THE MOUNT POSITION THE MOUNT ON THE UNI-BODY
TIGHTEN HARDWARE