Warrior 800081 Front Differential Spacer Kit (2007-2013 FJ Cruiser) - Manual

Protecting Your Adventure Lifestyle
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QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone (888) 220-6861
Fax (503) 692-0364
[email protected]
800081
FJ Cruiser Front Differential Spacer Kit
Installation Instructions
IMPORTANT: Warrior recommends that this kit be installed by a certified technician. While these instructions are
complete, a thorough professional knowledge of disassembly and reassembly procedures, as well as post-installation
checks is important. Installing this system without this knowledge and expertise may compromise the operating safety of
the vehicle.
Before beginning this installation, take a look at the end of the install instructions. You will find a torque specification
chart. Reference this chart when tightening any bolts. This chart is located toward the end of the step-by-step
instructions and before any illustrations.
1. If you are installing this while installing your lift kit, you may have already done this step. Begin by unbolting and
removing the front skid plate.
2. Support the differential with a floor jack and unbolt the differential from the two attachment points on the front
crossmember.
3. With bolts removed, lower differential with floor jack carefully until there is enough space to slide the spacer in
between the differential mounts and the
crossmember.
4. Slide spacers into place.
5. Using the provided 6.5” long bolts with
washers and top lock nuts, thread the bolt
through the diff mounts, spacers, and
crossmember. Torque to spec @ 90 lb-ft.
6. Lower floor jack and remove it.
7. To reinstall the front skid plate, sleeves and
longer bolts for the lower mount points have
been provided.
8. You will likely be unable to align the front two
bolts on the skid plate. To get these to fit once
again, you will need to grind the mount hole on
the skid plate to an obround shape in order to
be able to thread the bolts.
STANDARD BOLT TORQUE SPECIFICATIONS
INCH SYSTEM METRIC SYSTEM
Bolt Size Grade 5 Grade 8 Bolt Size Class 8.8 Class 10.9 Class 12.9
5/16 15 Ft – Lbs 20 Ft – Lbs M 6 5 Ft – Lbs 9 Ft – Lbs 12 Ft – Lbs
3/8 30 Ft – Lbs 35 Ft – Lbs M 8 18 Ft – Lbs 23 Ft – Lbs 27 Ft – Lbs
7/16 45 Ft – Lbs 60 Ft – Lbs M10 32 Ft – Lbs 45 Ft – Lbs 50 Ft – Lbs
_ 65 Ft – Lbs 90 Ft – Lbs M12 55 Ft – Lbs 75 Ft – Lbs 90 Ft – Lbs
9/16 95 Ft – Lbs 130 Ft – Lbs M14 85 Ft – Lbs 120 Ft – Lbs 145 Ft – Lbs
5/8 135 Ft – Lbs 175 Ft – Lbs M16 130 Ft – Lbs 165 Ft – Lbs 210 Ft – Lbs
_ 185 Ft – Lbs 280 Ft – Lbs M18 170 Ft – Lbs 240 Ft – Lbs 290 Ft – Lbs