Warrior SR 180-4 SYSTEM (1986 – 1992 Suzuki Samurai) User Manual
Page 2
Protecting Your Adventure Lifestyle
========================================================================================
QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone (888) 220-6861
Fax (503) 692-0364
after market leaf springs may change the angle of your rear shackle. Call if you feel there is a problem
as per illustration number #D included.
10)
Install front portion of front leaf spring in WARRIOR cross bar using the supplied shoulder
bolts. Do not tighten bolts at this time.
11)
Install rear WARRIOR “Y” type shackles to frame, narrow end points up, with supplied bushings and a
7/16” bolt supplied; raise rear of leaf springs into the “Y” shackle, install lower bolt _” supplied. Hand
tighten bolts and nuts until you have put weight back on vehicle.
12)
Lower front housing onto leaf springs, be sure leaf spring locating pin is in correct location, reinstall
front u-bolts, replace all that were stripped upon removal, not supplied in kit, torque to factory
specifications.
13)
Install front wheels and tires, tighten to factory specifications.
14)
Lower vehicle to floor and tighten front cross member nut to 45ft.lbs. Tighten top shackle bolt and nut
to 45ft. lbs. Tighten lower shackle to 55ft. lbs.
15)
Check all bolts for tightness, yes again.
16)
Test drive. Please re-torque all bolts for tightness and inspect all welds for fractures after your initial
test drive and again after five hundred miles.
17)
Enjoy the way your SUZUKI SAMURAI now drives with your new SR-180 SYSTEM.
***ALL WELDING MUST BE DONE BY A CERTIFIED WELDER***