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Troubleshooting — control module lights, Cgs-4e gas-fired water boiler — boiler manual – Weil-McLain GOLD CGS-4E User Manual

Page 49

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Part number 550-110-282/1108

49

GOLD

CGs-4E Gas-Fired Water Boiler — Boiler Manual

Troubleshooting — control module lights

(cont.)

11d

CHART 3 PRESS SWITCH & POWER lights flashing

Electrical shock hazard — Wherever you see

TURN OFF POWER, follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

• Boiler should be in

normal operating

sequence.

• Observe operation until

thermostat is satisfied

and inducer has

completed its post-purge

cycle.

• Remove one of the wires connected to the pressure

switch.

• Check continuity across the switch terminals.

Does the ohmmeter indicate the switch is closed?

• Replace control

module.

• Retest.

• Check air pressure switch

per manual Section 11b.

• Replace if necessary.

• Retest.

• Try reseating plug in

module receptacle and

restart.

• If inducer still does not

work, replace inducer

assembly.

• Retest.

No

Yes

• Wait 45 seconds.

Does inducer motor operate?

No

Yes

• Remove

INDUCER plug (Figure 25, Item 6, page 46)

from plug receptacle of control module.

• Place voltmeter leads across the

120 VAC N and

120 VAC H pins of the INDUCER receptacle (left column

center and right column bottom pins).

Does the voltmeter indicate

120 VAC?

No

Yes

Are vent or combustion air

passages blocked?

No

Yes

• Clear passages and

recycle boiler.

• Recheck boiler operation.

No

Yes

• Reset boiler control by turning off power at service switch or turning down thermostat for at least 45 seconds.

• Thermostat should call for heat and appropriate zone valves open.

Does inducer motor operate?

No

Yes

— Usually indicates pressure switch stuck closed or failed to make within 5 minutes —

• Wait 5 minutes.

Is

PRESS SWITCH light flashing?