Weil-McLain GOLD CGS-4E - Manual (Page 10)

Part number 550-110-282/1108
10
GOLD CGs-4E Gas-Fired Water Boiler — Boiler Manual
Prepare boiler location — air openings
1e
Special considerations
Tight construction
ANSI Z223.1 defines unusually tight construction
where:
1. Walls and ceilings exposed to the outside atmo-
sphere have a continuous water vapor retarder with
a rating of 1 perm or less with openings gasketed,
and . . .
2. Weather-stripping has been added on openable
windows and doors, and . . .
3. Caulking or sealants are applied to areas such as
joints around windows and door frames, between
sole plates and floors, between wall-ceiling joints,
between wall panels, at penetrations for plumbing,
electrical, and gas lines, and in other openings.
For buildings with such construction, provide air open-
ings into the building from outside, sized per the ap-
propriate case in Figure 3 if appliances are to use inside
air for combustion and ventilation.
Exhaust fans and air movers
The appliance space must never be under a negative
pressure unless all appliances are installed as direct vent.
Always provide air openings sized not only to the dimen-
sions required for the firing rate of all appliances, but
also to handle the air movement rate of the exhaust fans
or air movers using air from the building or space.
Motorized air dampers
If the air openings are fitted with motorized dampers,
electrically interlock the damper to:
• Prevent the boiler from firing if the damper is not
fully open.
• Shut the boiler down should the damper close dur-
ing boiler operation.
To accomplish this interlock, wire an isolated contact
(proving the damper open) in series with the thermo-
stat input to the boiler. The boiler will not start if this
contact is open, and will shut down should it open
during operation.
Combustion air requirements
✷
Using outside air — direct vent only
Combustion air must be ducted directly from outside to the CGs-4E boiler
air intake fitting. This method is defined as direct vent (also referred to
as sealed combustion). Refer to the appropriate vent supplement and the
instructions in this manual. Two options are available: sidewall or vertical
direct vent. Each requires a special vent component kit.
Sizing air openings ✷
Air openings provide for ventilation to prevent overheating of the boiler
controls and boiler space. Air is also needed for other appliances located
in the same space.
Use
Figure 3 , page 11, selecting the appropriate installation conditions. Note
that the sizing given in Figure 3 applies only to CGs-4E installations with
clearances no smaller than shown in Figure 1, page 7 of this manual.
For smaller clearances, regardless of how the air openings are arranged, two
openings providing free area of 1 square inch per 1,000 Btuh input of all
appliances in the space are required.
Air openings must be sized to handle all appliances and
air movers (exhaust fans, etc.) using the air supply.
The sizing given in Figure 3 is based on the National Fuel Gas Code, ANSI
Z223.1, allowing adequate air opening for gravity-vented gas appliances
(Category I). The CGs-4E boiler is rated Category IV (pressurized vent),
and has different requirements for combustion and ventilation air, reflected
by the special sizing instructions given in Figure 3. The air openings rec-
ommended in Figure 3 will allow adequate ventilation and combustion
air provided the boiler room is not subjected to negative pressure due to
exhaust fans or other mechanical ventilation devices. Refer to the National
Fuel Gas Code for dealing with other conditions.
Louver allowance
The free area of openings means the area after reduc-
tion for any installed louvers or grilles . Be sure to
consider this reduction when sizing the air openings.
Air opening location and sizing requirements de -
pend on the clearances around the boiler. Check
the boiler placement compared to Figure 1, page 7.
If all clearances are at least equal to Figure 1,
page 7 , apply the sizing and placement of openings
given on pages 10 and 11.
If ANY clearance is less than Figure 1, page 7 ,
you must provide air openings sized and located
as shown in Figure 2, page 7. DO NOT apply the
sizing and location information shown on page 10
or 11. The Figure 2 air openings are required even if
the boiler is direct vented (outside air piped to the
boiler air intake as described in this manual). These
openings ensure adequate air circulation around the
boiler for cooling, even if the boiler does not use
inside air for combustion.
✷