Maintenance and lubrication – Polaris Outlaw 9920783 User Manual

Page 121

118

MAINTENANCE AND LUBRICATION

Lights

Headlight Assembly Replacement
1. Remove the wire harness connector from the headlights.
2. Remove the front cab (see page 121).
3. Remove the small adjuster bracket (1). Install it on the new lamp.
4. Remove the large pivot bracket (2) and remove the headlamp.
5. Install the new headlamp by inserting the outboard pivot pin in

the hole of the mounting tab on the cab.

6. Install the adjuster bracket onto the inboard pivot pin of the

headlamp. Adjust for approximately 1/16” clearance between the

bracket and the edge of the headlight. Tighten the mounting

screws. IMPORTANT: Be sure the bracket is 90 degrees to the

pivot pin so the lamp can move freely.

7. Install the adjusting screw, leaving it loose so the headlight can be adjusted.
8. Reinstall the front cab. Connect the wire harness to the headlamp.
9. Adjust the lamps as needed, then tighten the adjuster screw. See page 119.

This manual is related to the following products:

2004 ATV Sportsman 400 2004 ATV Sportsman 500 2004 ATV Sportsman 600 2004 ATV Sportsman 700 700 600 2004 ATV Scrambler 500 4x4 Sportsman 600 Sportsman 400 Sportsman S Sportsman 500 Outlaw 2003 ATV Predator Predator 9920183 9919510 Predator 500 Predator 9920779 Outlaw 9921123