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Maintenance – Polaris 120 XC SP User Manual

Page 61

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MAINTENANCE

Spark Plug Selection

A new engine can cause temporary spark plug fouling even though the

heat range is proper, due to the preservative which has been added

during assembly of the engine to combat rust and corrosion. Avoid

prolonged idle speeds, as plug fouling and carbonization will result.
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Use recommended spark plugs

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Proper electrode gap is .025,/0.635mm

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Spark plug torque is 18 ft. lbs. (2.5 kg/m) for used plugs and 11 ft. lbs.

(1.52 kg/m) for new plugs

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Always carry spare spark plugs

NOTE: Incorrect fuel mixture can often cause a spark plug to appear to

be too dark or too light in color. Before changing spark plug heat ranges,

be sure the correct main jet is installed in the carburetor(s).
The spark plug and its condition is indicative of engine operation. The

spark plug firing end condition should be read after the engine is

warmed up and the vehicle is driven at higher speeds. Immediately

check the spark plug for correct color.

Normal

The insulator tip is gray, tan, or light brown. There will be a few

combustion deposits. The electrodes are not burned or eroded. This

indicates the proper type and heat range for the engine and the service.
NOTE: The tip should not be white. A white insulator tip indicates

overheating, caused by use of an improper spark plug or incorrect

carburetion adjustments.

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